KINGDOM
How to make Ouki's glaive (with templates)


Watch tutorial video at first


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 1pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 40cm
→5mm thick 100cm X 30cm
→10mm thick 100cm X 10cm
-"Kousakuyousi"(one of hard paper in Japan) 4sheets
-"Bond G17"(one of sticky glue in Japan) 100ml
-Liquid super glue 3pieces
-PVC pipe(diameter 3.2cm) 1piece
-Materials to make PVC pipe jointing stick 25cm
-Iron gardening stick(diameter 1.1cm) 1piece
-Clear platic ball 1piece

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
2000Yen (about 130Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Paste
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Soldering iron and soldering iron stand
-Pipe cutter or Saw
-Tools to make PVC pipe jointing stick

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Circle cutter
-Super glue Accelerator

Work time
8hours

Spec
Weight 850g
Length 200cm

Template data
PDF形式(A4サイズ)

ダウンロードと印刷の仕方
・パソコンでの印刷の仕方はこちらをご覧下さい。
・スマートフォンでの印刷はセブンイレブン店頭のマルチコピー機をご利用下さい、印刷手順はこちら。

補足
・印刷後、スプレーのりで画用紙等に貼り付けると使いやすくなります。
・型紙中のx1、x2といった記載はパーツの切り出し枚数です。
(両肩、両足必要等の場合は2倍の枚数を切り出してください。)
・型紙中の2mm、5mmといった記載はコスプレボード、COSボード匠等の厚みです。

型紙の完成後イメージ図
注意 ↓の画像は型紙印刷後の完成イメージ図でありこの画像を印刷しないでください。
注意 ↓の画像を印刷しても型紙にはなりません。
注意 上述の印刷の仕方を参考にしてPDFファイルをダウンロードして印刷してください。


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

-If accedents happens, it's self-responsibility. Keep safety environment.

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Thanks, everybody!

Oct,26, 23
Thanks for donation by YouTube's SUPER THANKS!
I'm so glad my template helped you!


Aug,20, 23
Thanks for donation by YouTube's SUPER THANKS!
I'm so glad my tutorial helped you!


Aug,6, 23
Thanks for donation by YouTube's SUPER THANKS!
I'm so glad my tutorial helped you!


More history

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



刃の組み立て


Cut "Kousakuyousi"(one of hard paper in Japan) into a belt form.


Put "Kousakuyousi"(one of hard paper in Japan) side by side.


Paste them



"Kousakuyousi"(one of hard paper in Japan) is sold in only Japan.
It's harder than Drawing paper. The thickness is about 0.5mm.
I'm sure you can't get it.
Then, substitute various thin plastic sheets.


Cut material into the Templates form.
Cut out "Kousakuyousi"(one of hard paper in Japan).


Mark holes on the Templates.


I finished marking.


Use a Iron gardening stick(diameter 1.1cm).
Use it as a core.
Cut it wit Freeway coping saw, pliers, nippers, diamond files, etc.
This stick is just a iron stick.
You can substitute various metalic sticks.


園芸用の棒は一応Amazonでも売ってるが異常に高い、ホームセンターや100均で買った方が良い。


I finished cutting.


Peel with a Box cutter etc to easily bend.


Bend Iron gardening stick by hand.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.
←100ml ←420ml


Glue another blade.
Glue with a Liquid super glue.


Glue edges of the blade.
Glue with "Bond G17"(one of sticky glue in Japan). Detailed process is here.
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



I finished glueing.


Reinforce the blade by applying Liquid super glue on the edge.


Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.
Standard art kinfe is for 1.5mm thickness and 3mm thickness.
Cushion grip art knife is for 5mm thickness and 10mm thickness.

●1.5mm厚コスプレボードを楽天で買う

コスプレボード　白1.5mm×660mm×1000mm 価格：605円（税込、送料別) (2019/10/23時点)

コスプレボード　黒1.5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：660円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：594円（税込、送料別) (2019/10/23時点)

コスプレボードシール　黒1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：682円（税込、送料別) (2019/10/23時点)

●1.5mm厚コスプレボードをAmazonで買う

COSボード匠 Sサイズ 2mm厚 白 価格：620円（税込、送料別) (2023/5/25時点)

COSボード匠 Mサイズ 2mm厚 白 価格：1,000円（税込、送料別) (2023/5/25時点)

COSボード匠 Lサイズ 2mm厚 白 価格：4,000円（税込、送料別) (2023/5/25時点)

COSボード匠 Sサイズ 2mm厚 黒 価格：620円（税込、送料別) (2023/5/25時点)

COSボード匠 Mサイズ 2mm厚 黒 価格：1,000円（税込、送料別) (2023/5/25時点)

I finished glueing.


Building the shaft(first half)


Cut material into the Templates form.
Cut out 5mm thick EVA foam.

●5mm厚コスプレボードを楽天で買う

コスプレボード 白5mm×660mm×500mm 価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード 白5mm×660mm×1000mm 価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm 価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：1320円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×1000mm×2000mm 黒だから裏塗り処理を省略出来る 価格：4180円（税込、送料別) (2019/10/23時点)

●5mm厚コスプレボードをAmazonで買う

COSボード匠 Sサイズ 5mm厚 白 価格：880円（税込、送料別) (2023/5/25時点)

COSボード匠 Mサイズ 5mm厚 白 価格：1,560円（税込、送料別) (2023/5/25時点)

COSボード匠 Lサイズ 5mm厚 白 価格：5,300円（税込、送料別) (2023/5/25時点)

COSボード匠 Sサイズ 5mm厚 黒 価格：880円（税込、送料別) (2023/5/25時点)

COSボード匠 Mサイズ 5mm厚 黒 価格：1,560円（税込、送料別) (2023/5/25時点)

Cut the corner with scissors.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)


Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Cut the corner with scissors.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)


Glue with a Liquid super glue.


Glue with a Liquid super glue.


I finished glueing.


Make a stick part.
Use a PVC pipe(diameter 3.2cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Make a joint stick.
The length is 25cm.
Cut Iron gardening stick. How to cut is here.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with "Bond G17"(one of sticky glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



I finished glueing.


Glue with a Liquid super glue.


I finished glueing.


Building the shaft(latter half)


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with "Bond G17"(one of sticky glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


I finished glueing.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.
You must use a tool for cutting out a fair circle. Details are here.

●10mm厚コスプレボードを楽天で買う

コスプレボード 白10mm×660mm×500mm 価格：880円（税込、送料別) (2019/10/23時点)

コスプレボード　白10mm×660mm×1000mm 価格：1540円（税込、送料別) (2019/10/23時点)

コスプレボード　黒10mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：2486円（税込、送料別) (2019/10/23時点)

●10mm厚コスプレボードをAmazonで買う

COSボード匠 Sサイズ 10mm厚 白 価格：1,400円（税込、送料別) (2023/5/25時点)

COSボード匠 Mサイズ 10mm厚 白 価格：2,490円（税込、送料別) (2023/5/25時点)

COSボード匠 Sサイズ 10mm厚 黒 価格：1,400円（税込、送料別) (2023/5/25時点)

COSボード匠 Mサイズ 10mm厚 黒 価格：2,490円（税込、送料別) (2023/5/25時点)

Round off the corners with a Box cutter etc.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)


Glue a Clear platic ball.
Glue with a Liquid super glue.
I bought it in a D.I.Y shop.


Glue with a Liquid super glue.


I finished glueing.


Present state.



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Painting
Stand the cylinder form parts with a wood struck big nails.


Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities　page】


3."Bond G17"(one of liqud glue in Japan)
This is dangerous method, it's most likely happening fire.
I wrote about this method as a archive,
However I don't recommend this.
I don't use this method now, I use other method now.
If accedents happens, it's self-responsibility.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.


・About mask
In spray painting or lacquer painting, use a mask for painting.
↑フィルタ付きセット商品 ←替えフィルタ


I use "Zoukei be-su" as undercoat this time.
But it's sold only in Japan.
Substitute Gesso or Wood glue thinned with water.


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Paint black as undercoat color with Lacquer Spray.


Paint black as undercoat color with Lacquer Spray.


Paint silver with Lacquer Spray.


Paint gloss spray to make a gloss.



Paint purple with Lacquer Spray.


Paint gold Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


When you paint Bottle lacquer paint, use a paintbrush, cups, panint sticks, thinner.



Actually, I used a Airbrush too.
If you want to make light and shade, use it.
About Airbrush is here.





●初心者にオススメ
安価なUSB充電式エアブラシ。
これ一つでエアブラシ塗装が手軽に行えます。
エアブラシ塗装を手軽に始めるならまずはこれ。


●本格的に始めるなら
Mr.カラーを作っているクレオスのエアブラシセットです。
エアブラシ塗装に必要なものが一式セットになった定番商品です。
ギャクヨガも昔使ってました。
電源はコンセント接続です。



●ギャクヨガが使っている物を使いたいなら
性能は高いですが高価です。
ホースは別途購入が必要です。



After painting
Glue with a Liquid super glue.


I finished glueing.


Complete


Please watch the tutorial video too.
















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