How to make the sheath of Elucidator (with templates)- YOGACosplay(GyakuYoga) [Tutorial of Cosplay weapon,aromor,prop]



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Sword Art Online
How to make the sheath of Elucidator (with templates)
*Sword tutorial is here

Materials for the sheath
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 1pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 30cm
→3mm thick 100cm X 10cm
→5mm thick 100cm X 40cm
-White Synthetic leather 100cm X 10cm
-Black Synthetic leather 100cm X 20cm
-"Bond G17"(one of sticky glue in Japan) 200ml
-Liquid super glue 4pieces
-Hot melt(glue gun) 10pieces
-Velcro 10cm
-Rivet 2pieces

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost to make the sheath
1000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools (brush etc)
-Tool set required for rivet

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Gas toach
-Heat gun
-Super glue Accelerator

Work time to make the sheath
8hours

Spec
-Sword
Weight 150g
Length 100cm

-Sheath and belt
Weight 150g
Length 80cm

Template data
PDF format(A4 size)1/2 Sword,Sheath PDF format(A4 size)2/2 belt
-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

1/2 Completion drawing

2/2 Completion drawing

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Tutorial video
When you watch this video before reading this page, you can understand this page better.

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.

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I'm so happy my tutorials helps you!
I'll keep my best in the future!

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More history

Building
Cut material into the Templates form.
Cut out 5mm thick EVA foam.

EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.

Introduction video

コスプレ造形向けボードはネット通販で手軽に買えます。
ちなみに、COSボードとコスプレボードの違いは特にないと感じます、お好みでどうぞ。

●5mm厚COSボードをAmazonで買う

●5mm厚COSボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 5mm厚白
価格：583円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚白
価格：1120円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 5mm厚白
価格：3249円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 5mm厚黒
価格：650円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚黒
価格：1344円（税込、送料別) (2019/10/23時点)

●5mm厚COSボードをキャラヌノで買う


●5mm厚コスプレボードをAmazonで買う

●5mm厚コスプレボードを楽天で買う

コスプレボード白5mm×660mm×500mm
価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード白5mm×660mm×1000mm
価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm
価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：1320円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×1000mm×2000mm 黒だから裏塗り処理を省略出来る
価格：4180円（税込、送料別) (2019/10/23時点)

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.

Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.

Bend by heating with a Gas toach or a Lighter or a Heat gun.(Be careful about fire)
(When the area is large, using Gas toach is easier.)

↑ギャクヨガ愛用ライター、使いやすい！ガスがなくなったらボンベで充填しましょう

Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)

Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well

Then you should use a following spray.
I always use this.
Watch video.

Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←420ml

About super glue
I use general liquid super glue.

I finished glueing.

Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.

コスプレ造形向けボードはネット通販で手軽に買えます。
ちなみに、COSボードとコスプレボードの違いは特にないと感じます、好みでどうぞ。

●1.5mm厚COSボードをAmazonで買う

●1.5mm厚COSボードを楽天で買う

COSボード Sサイズ(450mm×600mm) 1.5mm厚白
価格：359円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚白
価格：672円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 1.5mm厚白
価格：1681円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚黒
価格：672円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚白
価格：1120円（税込、送料別) (2019/10/23時点)

●1.5mm厚COSボードをAmazonで買う


●1.5mm厚コスプレボードをAmazonで買う

●1.5mm厚コスプレボードを楽天で買う

コスプレボード　白1.5mm×660mm×1000mm
価格：605円（税込、送料別) (2019/10/23時点)

コスプレボード　黒1.5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：660円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に
価格：594円（税込、送料別) (2019/10/23時点)

コスプレボードシール　黒1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に
価格：682円（税込、送料別) (2019/10/23時点)

Glue with a Liquid super glue.

I finished glueing.

Glue with a Liquid super glue.

Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.

Cut 1.5mm or 2mm thick EVA foam thin.

Glue with a Liquid super glue.

Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)

Make rivets with a Hot melt(glue gun).

ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Glue Velcro with a Hot melt(glue gun).

Glue Velcro with a Hot melt(glue gun).

Glue Velcro with a Hot melt(glue gun).

I finished glueing.

Present state.

Cut material into the Templates form.
Cut out 5mm thick EVA foam.

Make holes on the Templates.

I finished marking.

Cut material into the Templates form.
Cut out 3mm thick EVA foam.

コスプレ造形向けボードはネット通販で手軽に買えます。
ちなみに、COSボードとコスプレボードの違いは特にないと感じます、好みでどうぞ。

●3mm厚COSボードをAmazonで買う

●3mm厚COSボードを楽天で買う

COSボード Sサイズ(450mm×600mm) 3mm厚白
価格：471円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚白
価格：807円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 3mm厚白
価格：2577円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚黒
価格：986円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ） Mサイズ(600mm×900mm) 3mm厚白
価格：1400円（税込、送料別) (2019/10/23時点)

●3mm厚COSボードをキャラヌノで買う


●3mm厚コスプレボードをAmazonで買う

●3mm厚コスプレボードを楽天で買う

コスプレボード白3mm×660mm×500mm
価格：418円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×660mm×1000mm
価格：693円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×1000mm×2000mm
価格：2464円（税込、送料別) (2019/10/23時点)

コスプレボード黒3mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：990円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白3mm×660mm×500mm 接着剤不要のシール接着、装飾等に
価格：726円（税込、送料別) (2019/10/23時点)

Glue with a Liquid super glue.

I finished glueing.

Cut 1.5mm or 2mm thick EVA foam thin.

Glue with a Liquid super glue.

Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)

Glue Synthetic leather on the backside with a "Bond G17"(one of sticky glue in Japan) for reinforcement. Detailed process is here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.

PUストレッチレザー生地無地全52色白黒緑銀系 17色布幅130cm 50cm以上10cm単位販売
価格：179円（税込、送料別) (2019/11/10時点)

レザーストレッチニット厚手生地無地計37色赤ピンク黄オレンジ茶紫系 20色布幅140cm 50cm以上10cm単位販売
価格：204円（税込、送料別) (2019/11/10時点)

フェイクレザー生地無地計36色白黒緑青紫系 20色布幅140cm 50cm以上10cm単位販売
価格：179円（税込、送料別) (2019/11/10時点)

メタルエナメル全20色無地黒白青紫緑オレンジ赤ピンク系布幅135cm 50cm以上10cm単位販売
価格：204円（税込、送料別) (2019/11/10時点)

ソフトエナメル生地無地 42色モノトーン、ゴールド・シルバー系全42色布幅130cm 50cm以上10cm単位販売
価格：191円（税込、送料別) (2019/11/10時点)

I finished glueing.

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Painting
Stick Masking tape on the point you don't want to paint.

ギャクヨガは細かいところは10mm幅(左の商品)、広い所は30mm幅(右の商品)を使ってます

Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities　page】

3."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
Then you can't get it easily.
Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】

【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.

You can use acrylic paint, when you use Gesso.

I use "Zoukei be-su" as undercoat this time.
But it's sold only in Japan.
Substitute Gesso or Wood glue thinned with water.

Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.

Dry it about 2 ~ 6 hours.

Paint black with Lacquer Spray.

Paint black with Lacquer Spray.

Paint silver Bottle lacquer paint by Drybrush painting.

Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.

When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.

Paint silver Bottle lacquer paint by Drybrush painting.

After painting
Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue Synthetic leather with "Bond G17"(one of sticky glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.

I finished glueing.

Cut out white Synthetic leather.

Glue with a Liquid super glue.

Glue with a Hot melt(glue gun).

I finished glueing.

Make hole with a Punch.

←手で押しこむだけでお手軽なタイプ←ハンマーで叩くタイプ

Attach Rivet with a striking stick. Details are here.

Attach Rivet with a striking stick. Details are here.

Glue Velcro with "Bond G17"(one of sticky glue in Japan). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.

I finished glueing.

Sew Velcro with a sewing machine.

Make a hole with a Box cutter etc.

Attach the sheath with Velcro.

I finished attaching.

Complete