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How to make Soldier belt (with templates)


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 30cm
-"Bond G17"(one of sticky glue in Japan) 200ml
-Liquid super glue 5piece
-Hot melt(glue gun) 10pieces
-Velcro 50cm
-Rivet 10pieces
-Snap 10pieces

[Painting materials]
-

Materials cost
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools (brush etc)
-Tool set required for rivet
-Tool set required for snap
-Sewing machine

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Circle cutter
-Super glue Accelerator

Work time
25Hours

Spec
-

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Size:Free size
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Make the template
Make a logo mark.
Make Templates from "Kousakuyousi"(one of hard paper in Japan).


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Building
Make holes on the Templates. Mark them with a pen.
Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

【1.5mm厚COSボードの通販】
●Amazon


●楽天

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 1.5mm厚 白
価格：359円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 1.5mm厚 白
価格：672円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Lサイズ(900mm×1800mm) 1.5mm厚 白
価格：1681円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 1.5mm厚 黒
価格：672円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚 白
価格：1120円（税込、送料別) (2019/10/23時点)

●キャラヌノ


【1.5mm厚コスプレボードの通販】
●Amazon


●楽天

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード　白1.5mm×660mm×1000mm
価格：605円（税込、送料別) (2019/10/23時点)


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Break the blade frequentry, if you feel sharpness of the blade became bad.
I use "Running fire box cutter","Blade breaker" too.
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Standard art knife or Cushion grip art knife for small ornaments etc.

**********************************************************************

Glue Synthetic leather with "Bond G17"(one of sticky glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.






I finished glueing.


Sew marked pettern with a sewing machine.


I finished sewing.


Make a belt part.
Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


Roll during drying.


Sew the end with sewing machine after drying.


Paste the rogo mark.
Glue with a Liquid super glue.


I finished glueing.


Make shoulder belt.


Sew with a sewing machine.


Attach Rivet with a striking stick. Details are here.


Make belt loops.


Glue with a Liquid super glue.


Glue with a Hot melt(glue gun).


↑ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

The back part can adjust positon with Velcro.



Attach Rivet with a striking stick. Details are here.


Attach Snap with a striking stick. Details are here.(Surrounded part by red circle)


Cut out 5mm thick EVA foam.
Glue Synthetic leather with "Bond G17"(one of sticky glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Glue with a Liquid super glue.


Glue Velcro with "Bond G17"(one of sticky glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



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