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How to make Soldier belt (with templates)


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 30cm
-"Bond G17"(one of liqud glue in Japan) 200ml
-Liquid super glue 5piece
-Hot melt(glue gun) 10pieces
-Velcro 50cm
-Rivet 10pieces
-Snap 10pieces

[Painting materials]
-

Materials cost
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools, such as a paintbrush
-Tool set required for rivet
-Tool set required for snap
-Sewing machine

Convenient tools when you have
-Art knife PRO
-Circle cutter
-Super glue Accelerator

Work time
25Hours

Spec
-

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Size:Free size
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make templates
Make a logo mark.
Make Templates from "Kousakuyousi"(one of hard paper in Japan).


How to build
Make holes on the patterns of the Templates. Mark them with a pen.
Cut material into the Templates form.
Cut out 2mm or 1.5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

-------------------------------------------------------------------------------------------------------
【1.5mm厚COSボード】


楽天なら


【1.5mm厚コスプレボード】


楽天なら

-------------------------------------------------------------------------------------------------------

**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************

Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.

PUストレッチレザー 生地 無地 全52色 黄 オレンジ 赤 ピンク 青系 17色布幅130cm 50cm以上10cm単位販売 価格：176円（税込、送料別) (2019/1/23時点)

ソフトエナメル 生地 無地 42色 モノトーン、ゴールド・シルバー系 全42色 布幅130cm 50cm以上10cm単位販売 価格：188円（税込、送料別) (2019/1/23時点)

I finished glueing.


Sew marked pettern with a sewing machine.


I finished sewing.


Make a belt part.
Cut material into the Templates form.
Cut out 2mm or 1.5mm thick EVA foam.


Roll during drying.


Sew the end with sewing machine after drying.


Paste the rogo mark.
Glue with a Liquid super glue.


I finished glueing.


Make shoulder belt.


Sew with a sewing machine.


Attach Rivet with a striking stick. Details are here.


Make belt loops.


Glue with a Liquid super glue.


Glue with a Hot melt(glue gun).



The back part can adjust positon with Velcro.



Attach Rivet with a striking stick. Details are here.


Attach Snap with a striking stick. Details are here.(Surrounded part by red circle)


Cut out 5mm thick EVA foam.
Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Glue with a Liquid super glue.


Glue Velcro with "Bond G17"(one of liqud glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



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