How to make Spear (with templates)


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 30cm
→5mm thick 100cm X 20cm
-Synthetic leather 100cm X 50cm
-"Kousakuyousi"(one of hard paper in Japan)2piece
-"Bond G17"(one of sticky glue in Japan) 100ml
-Liquid super glue 1piece
-Hot melt(glue gun) 10piece
-Aluminum stick 1piece
-PVC pipe(diameter 2.6cm) 1piece
-Materials to make PVC pipe jointing stick 25cm
-Cord 3m

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1500Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Pipe cutter or Saw
-Tools to make PVC pipe jointing stick
-Paint tools (brush etc)
-Nippers

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
6Hours

Spec
Weight 550g
Length 200cm

Template data
PDF format(A4 size)

How to download & print
Read this.

Additional explanation
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

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More history

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



Building the blade


Make a blade.
Cut material into the Templates form.
Cut out "Kousakuyousi"(one of hard paper in Japan).


"Kousakuyousi"(one of hard paper in Japan) is sold in only Japan.
It's harder than Drawing paper. The thickness is about 0.5mm.
I'm sure you can't get it.
Then, substitute various thin plastic sheets.


Crease by tracing with a ballpointpen.
(The red line is the crease.)


I finished creasing.


Cut the tip of blade a little.


Reverse it.
Glue with a Hot melt(glue gun).


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Use a Aluminum stick.
You can substitute various metalic sticks.
Cut it into appropriate length with Nippers.


Glue with a Hot melt(glue gun).


Heap a Hot melt(glue gun) for reinforcement.


Glue another blade.
Glue with a Hot melt(glue gun).


Glue edges of the blade.
Glue with "Bond G17"(one of sticky glue in Japan).
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Paste Liquid super glue to edge of blade.


Fill up bass. Fill it up with a Hot melt(glue gun).


Filling was completed.


Present state.


Building the shaft (first half)


Use a PVC pipe(diameter 2.6cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Make a joint stick.
The length is 25cm.
Cut Iron gardening stick. How to cut is here.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Glue Synthetic leather with "Bond G17"(one of sticky glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.






I finished glueing.


Heap a Hot melt(glue gun) the inside of PVC pipe.
Cover the PVC pipe.


Heap with a Hot melt(glue gun).


I finished heaping.


Cut out 5mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.






●5mm厚COSボードをAmazonで買う


●5mm厚COSボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 5mm厚 白
価格：583円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 5mm厚 白
価格：1120円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Lサイズ(900mm×1800mm) 5mm厚 白
価格：3249円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 5mm厚 黒
価格：650円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 5mm厚 黒
価格：1344円（税込、送料別) (2019/10/23時点)

●5mm厚コスプレボードをAmazonで買う


●5mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×660mm×500mm
価格：517円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×660mm×1000mm
価格：990円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード　白5mm×1000mm×2000mm
価格：3564円（税込、送料別) (2019/10/23時点)



Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.
←100ml ←420ml


I finished toasting.


Paste a cord. Glue with a Hot melt(glue gun).


I finished glueing.


Cut out 1.5mm or 2mm thick EVA foam.





●1.5mm厚COSボードをAmazonで買う


●1.5mm厚COSボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 1.5mm厚 白
価格：359円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 1.5mm厚 白
価格：672円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Lサイズ(900mm×1800mm) 1.5mm厚 白
価格：1681円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 1.5mm厚 黒
価格：672円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚 白
価格：1120円（税込、送料別) (2019/10/23時点)

●1.5mm厚コスプレボードをAmazonで買う


●1.5mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード　白1.5mm×660mm×1000mm
価格：605円（税込、送料別) (2019/10/23時点)



Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう

I finished toasting.


Building the shaft (last half)


Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Round off the corners with a Box cutter etc.
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


I finished toasting.


Heap a Hot melt(glue gun) for reinforcement.


Glue with a Hot melt(glue gun).


I finished glueing.



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Painting
Stand the cylinder form parts with a wood struck big nails.


Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities　page】


3."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.



I use Gesso in this tutorial.


Stand it with a wood struck big nails.


Paint Gesso twice or three times with a brush.
Dry it about 2 ~ 6 hours.


Stick Masking tape on the point you don't want to paint.


ギャクヨガは細かいところは10mm幅(左の商品)、広い所は30mm幅(右の商品)を使ってます

Paint black color as undercoat color with Lacquer Spray.


Paint silver with Lacquer Spray.


Paint Bottle lacquer paint with a paint brush.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.



Peel Masking tape softly.

Complete












Dismantle state.


Visitor's works
まにょさん
門番の槍
ギャクヨガ様の作り方を参考に作りました
とっても分かりやすかったです!モノ作り楽しい!
製作途中を…


梨さん
以前 てつのつめ製作された際に 質問させて頂き、爪部分 とても参考にさせて頂きました。 あと ヤリの作り方も 参考にさせて頂きました。
ありがたかったです！ありがとうございます
作るのが こんなに楽しいとは…


SHOWさん
またもやギャクヨガさんの槍型紙を魔改造して蜻蛉切の槍を作りまんた！いつもありがとうございますごめんなさい


だんさん
ギャクヨガさんのサイトにある、槍の作り方を参考に文アルの森先生の鉾を作りました！ 楽しかったー！


シバさん
制作工程１０
最後に持ち手飾りを接着で
完成ﾟ+.ヽ(≧▽≦)ﾉ.+ﾟ
全長１８０弱の大物になってしまいましたw


HKRさん
ギャクヨガさんのサイトを参考に、分割式の獣の槍作りました！http://blog.livedoor.jp/h_k_r_/archives/46031125.html


イザヨイさん
ギャクヨガさんのサイトを参考に叢雲改二の槍を作りました。
大変だったけど楽しかったｗ
またなんか作ろ。


レムレスさん
うちの小僧用の獣の槍できた！ギャクヨガ師匠！
メチャ参考にさせていただきました！ありがとう！
小僧も槍もちながらアニメ観てます！いや床に置いてる


途中経過も載せました、これからやってみようって人の一助になればと思います。




蓮さん
【完成】獣の槍作りました
#獣の槍 #うしおととら
柄の部分ですがギャグヨガ様のサイトを参考にさせて頂き、三分割出来るよう設計しました。
刃の部分はテラフォーマーズのアドルフの武器とほぼ同じ素材で作成しています。


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