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Monster Hunter series
"Yukumono Taiken"
How to make Big sword


Materials
[Materials for making templates]
-Drawing paper 15piece
-"Kousakuyousi"(one of hard paper in Japan) 10piece
-Scotch tape(Sellotape) 3piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→5mm thick 100cm X 10cm
→10mm thick 100cm X 120cm
-Cloth 100cm X 100cm
-Liquid super glue 10piece
-Hot melt(glue gun) 30piece
-PVC pipe(diameter 32.0mm) 1piece
-Iron gardening stick 1piece
-Wood stick

[Painting materials]
1.When a undercoat is Gesso
-Gesso 200ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 200ml
-lacquer thinner 200ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
5000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw or Pipe cutter
-Paint tools, such as a paintbrush
-Sewing machine
-Sewing tools

Convenient tools when you have
-Art knife PRO
-Gas toach
-Super glue Accelerator

Work time
37Hours

Spec
Weight 3kg
Length 3m

Template data
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make templates
Make Templates from Drawing paper.
When you want to know how to make Templates of weapons, browse this page.



Make Templates from Drawing paper.


I finished making the Templates.


How to build
Make a blade.
Cut "Kousakuyousi"(one of hard paper in Japan) into a belt form.


Put "Kousakuyousi"(one of hard paper in Japan) side by side.


Paste them



Cut out "Kousakuyousi"(one of hard paper in Japan).


I finished cutting.
(If you want to more strong blade, use also Plastic sheets. Details are here.)


Use Iron gardening stick as core.
Cut it.
When you use a Freeway coping saw, you can cut it easily and neatly.
You can cut also Pliers, nippers, diamond files.



Glue with a Hot melt(glue gun).



Make part through the belt.
Cut out 10mm thick EVA foam.
Glue with a Hot melt(glue gun).


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

-------------------------------------------------------------------------------------------------------
【10mm厚COSボードをキャラヌノで買う】


【COSボードを楽天で買う】

-------------------------------------------------------------------------------------------------------
【10mm厚コスプレボードをAmazonで買う】


【コスプレボードを楽天で買う】

-------------------------------------------------------------------------------------------------------

**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************

Bend a Iron gardening stick by striking softly with a hammer.
Glue with a Hot melt(glue gun).


I finished glueing.


Fill the back with EVA foam.
Cut out 5mm thick EVA foam.
Glue with a Hot melt(glue gun).


-------------------------------------------------------------------------------------------------------
【5mm厚COSボードをキャラヌノで買う】


【COSボードを楽天で買う】

-------------------------------------------------------------------------------------------------------
【5mm厚コスプレボードをAmazonで買う】


【コスプレボードを楽天で買う】

-------------------------------------------------------------------------------------------------------

Cut out 10mm thick EVA foam.


Glue with a Hot melt(glue gun).


Glue edges of the blade.
Glue with "Bond G17"(one of liqud glue in Japan).


Reinforce the blade by painting Liquid super glue on the edge.


I finished glueing.


Make a grip.
Use a PVC pipe(diameter 32.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


Bend a PVC pipe by heat.
Use a Gas toach or a gas stove.(Be careful about fire)
A Lighter can bend too, but it takes time.
If you don't want to use fire, use a Heat gun.
When you heat, equip globes.

←ガス充填式ライターとガスボンベを使うとお得


I finished bending.


Make a guard.
Cut material into the Templates form.
Cut out 10mm thick EVA foam.


I finished cutting.


Glue with "Bond G17"(one of liqud glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(You may glue with a Liquid super glue. However "Bond G17"(one of liqud glue in Japan) is useful for the large area.)



Glue with "Bond G17"(one of liqud glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Put PVC pipe on center ditch.


Glue the PVC pipe.
Glue with a Hot melt(glue gun).


I finished glueing.
Reel with Packaging tape and desiccate.


Make a grip.


Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.

PUストレッチレザー 生地 無地 全52色 黄 オレンジ 赤 ピンク 青系 17色布幅130cm 50cm以上10cm単位販売 価格：176円（税込、送料別) (2019/1/23時点)

ソフトエナメル 生地 無地 42色 モノトーン、ゴールド・シルバー系 全42色 布幅130cm 50cm以上10cm単位販売 価格：188円（税込、送料別) (2019/1/23時点)

Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************

Glue with a Liquid super glue.


Make rear half of the grip.
Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Heap a Hot melt(glue gun) for reinforcement.


Rear half of the grip can put on and take off.


Shave with a Box cutter.


Shave with a Box cutter.


Shave with a Box cutter.


Shave with a Box cutter.


I finished shaving.


Remove the corner by toasting with a Gas toach or a Lighter.(Don't breathe in the smoke, be careful about fire)
(A Lighter is usable, too But take time.)



←ガス充填式ライターとガスボンベを使うとお得

I finished toasting.


How to paint
Begin painting.
At first, paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities　page】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things
-------------------------------------------------------------------------------------------
-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Paint silver with Lacquer Spray.


Paint with Lacquer Spray.


Actually, I used a Airbrush too.
If you want to make light and shade, use it.
About Airbrush is here.

←私が使っているエアブラシとコンプレッサー

After painting
Make red belt.
Bend end of red belt with iron.


Sew with a sewing machine.


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