Monster Hunter
How to make Type 41 Wyvernator



Materials
[Materials for making templates]
-Drawing paper 5sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→5mm thick 100cm X 50cm
→10mm thick 100cm X 50cm
→30mm thick 100cm X 40cm
-Styrofoam
→30mm thick 180cm X 40cm
-"Kousakuyousi"(one of hard paper in Japan) 4sheets
-Plastic sheets 0.5mm thick 4sheets
-"Bond G17"(one of sticky glue in Japan) 200ml
-"Konishi bond Urutoratayouto"(It's japanese multipurpose glue) 360ml
-Liquid super glue 25pieces
-"Black instant glue(one of instant glue in Japan) 1piece
-Polyester putty 100g
-Hot melt(glue gun) 50pieces
-PVC pipe(diameter 3.2cm) 1piece
-Materials to make PVC pipe jointing stick 25cm
-Velcro 10cm
-Rope 5m

[Painting materials]
1.When undercoat is Gesso
-Gesso 200ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When undercoat is Wood glue thinned with water
-Wood glue 200ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 200ml
-lacquer thinner 200ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
8000Yen (about 130Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Pipe cutter or Saw
-Tools to make PVC pipe jointing stick
-Sand paper(320grit)
-Masking tape 1piece
-Paint tools (brush etc)

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
90hours

Spec
Weight 2.7kg
Length 190cm

Template data
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

-If accedents happens, it's self-responsibility. Keep safety environment.

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Thanks, everybody!

Jun,17,25
Thanks for donation by YouTube's SUPER THANKS!
I'm so happy my video helped you!
Please enjoy your cosplay!


Jun,17,25
Thanks for donation by YouTube's SUPER THANKS!
I'm so happy my video helped you!
Please enjoy make your props!


More history

Make the template
Make Templates.
Make ground plan from "Kousakuyousi"(one of hard paper in Japan).
At first deside thick of every blade.
I decided the thick of blade is 4.2mm.
When you want to know how to make Templates of weapons, browse this page.





Put Templates on a flat board.
Make the height of half of decided thick of blade
Stick together several materials, and make height 2.1mm.


Put Templates on a flat board.
Make the height of half of decided thick of blade
Stick together several materials, and make height 2.1mm.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


I finished heaping.


Peel.
Copy to new Drawing paper and make a fair copy.


Peel.
Copy to new Drawing paper and make a fair copy.


Peel.
Copy to new Drawing paper and make a fair copy.


Assemble the fair copy.


Assemble the fair copy.


Assemble the fair copy.


I finished making the Templates.


Building
Make a blade.
Stick the Templates to 30mm thick Styrofoam with Double sided tape.


Cut out 20mm thick Styrofoam with a styrol cutter.

←手軽な卓上タイプ ←本格的な卓上タイプ

Make a hole with a Box cutter etc.


Thread Nichrome wire to the hole.
Cut out 20mm thick Styrofoam with a styrol cutter.


Cut out 20mm thick Styrofoam with a styrol cutter.


Present state.


Make a hole with a Box cutter etc.
Thread Nichrome wire to the hole.
Cut out 20mm thick Styrofoam with a styrol cutter.


Cut surrounded part by red circle after.
It becomes hard to do work when you cut out it ealier, because form is not stable.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.
Standard art kinfe is for 1.5mm thickness and 3mm thickness.
Cushion grip art knife is for 5mm thickness and 10mm thickness.



↑刃はついてないので→の替え刃とセットで買うこと





●5mm厚コスプレボードを楽天で買う


送料無料の5枚セット


●5mm厚コスプレボードをAmazonで買う


●5mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



I finished cutting.


Polish it for glueing.
Use 320grit Sand paper.



Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).
Styrofoam is melted with instant glue or "Bond G17"(one of sticky glue in Japan).
The inside may not dry if you use wood glue on boards that area is large.
Then use this glue.



I finished glueing.


Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.



Glue with a Hot melt(glue gun).


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい!

I finished glueing.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.





●1.5mm厚コスプレボードを楽天で買う


送料無料の5枚セット



●1.5mm厚コスプレボードをAmazonで買う


●2mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


Make a stick part.
Use a PVC pipe(diameter 3.2cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Make a joint stick.
The length is 25cm.
Cut Iron gardening stick. How to cut is here.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Polish it for glueing.
Use 320grit Sand paper.



Glue with a Hot melt(glue gun).


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut out 5mm thick EVA foam.


Polish with sand paper(240 grid) for sticking bond well.


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


I finished glueing.


Cut unnecessary points with Box cutter etc.


I finished cutting.


Cut out 1.5mm or 2mm thick EVA foam.
Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


I finished glueing.


Cut out 1.5mm or 2mm thick EVA foam.


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


I finished glueing.


Round off the corners with a Box cutter etc.


Reinforce inside of the holes.
Heap with a Hot melt(glue gun).


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



I finished making it smooth.


Toast and melt the surface with Gas toach, make epidermis like living things.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.





●10mm厚コスプレボードを楽天で買う


●10mm厚コスプレボードをAmazonで買う


●10mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Glue with a Hot melt(glue gun).


Make a strong material by glueing "Kousakuyousi"(one of hard paper in Japan) and Plastic sheets.
Put "Kousakuyousi"(one of hard paper in Japan) side by side.
Glue 0.5mm thick Plastic sheets with "Bond G17"(one of sticky glue in Japan) while straddling borderlines of "Kousakuyousi"(one of hard paper in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
After this, the plastic side is used as the face, the paper side is used as the back.




チューブ入り(箱入り)の方が使い勝手はいいですが、缶入りの方がコスパは断然良いです。

Cut material into the Templates form.
Cut out the glued board.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Cut out 10mm thick EVA foam.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


I finished glueing.


Glue the edge of blade.
Glue with a Liquid super glue.


Heap "Black instant glue(one of instant glue in Japan) on the joint etc.



Heap "Black instant glue(one of instant glue in Japan) on the joint etc.


Polish heaped points with about 120 ~ 400 grit sand paper.


Heap "Black instant glue(one of instant glue in Japan) on cracks and flaws.
Polish heaped points with about 120 ~ 400 grit sand paper.


Heap Polyester putty to cracks and flaws.



Polish heaped points with about 120 ~ 400 grit sand paper.


Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Mark cut positions.


Cut it into slant with a Box cutter etc.


Glue with a Liquid super glue.


Mark cut positions.


Cut out with a Box cutter etc.


Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Reinforce by heaping a Hot melt(glue gun) on the backside of glueing places.


Glue with a Liquid super glue.
Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



Building the hilt
Cut material into the Templates form.
Cut out 30mm thick EVA foam.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Make a gap with a Box cutter etc.


Glue with a Liquid super glue.


Form by shaving with a Box cutter etc.


I finished shaving.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)




Make Templates with Packaging tape(parcel tape).
Stick Packaging tape(parcel tape).
Mark ends.


Cut ends.


When you make a ideal from, cut open it. Use it.


Stick Drawing paper to adhesive face.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Toast and melt the surface with Gas toach, make epidermis like living things.


Cut out with a Punch.


Round off the corners with a Box cutter etc.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



Glue with a Liquid super glue.


Cut out with a Box cutter etc.


Present state.


Present state.


Present state.


Present state.



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Painting
Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities page】
Gesso or Black Gesso
黒いジェッソと詰替えパック


白いジェッソと詰替えパック



2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities page】


3."Bond G17"(one of liqud glue in Japan)
This is dangerous method, it's most likely happening fire.
I wrote about this method as a archive,
However I don't recommend this.
I don't use this method now, I use other method now.
If accedents happens, it's self-responsibility.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner

チューブ入り(箱入り)の方が使い勝手はいいですが、缶入りの方がコスパは断然良いです。



-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.


・About mask
In spray painting or lacquer painting, use a mask for painting.
←フィルタ付きセット商品 ←替えフィルタ


I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But this method is danger, then I don't recommend.
If accedents happens, it's self-responsibility.
I recommend Gesso or Wood glue thinned with water.
*When you use Gesso, don't paint it on the PVC pipe. Beforehand do this process.
Or glue Synthetic leather with "Bond G17"(one of sticky glue in Japan).
*When you use Gesso, don't paint it on the plastic sheet part.


Paint "Bond G17"(one of sticky glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Stand it with a wood struck big nails.


Dry it about 2 ~ 6 hours.


Make the part of face rough surface.
Paint undiluted solution of "Bond G17"(one of sticky glue in Japan).
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Paint black color as undercoat color with Lacquer Spray.


Paint black color as undercoat color with Lacquer Spray.


Paint silver Bottle lacquer paint with a Airbrush.





●初心者にオススメ
安価なUSB充電式エアブラシ。
これ一つでエアブラシ塗装が手軽に行えます。
エアブラシ塗装を手軽に始めるならまずはこれ。


●ギャクヨガが使っている物を使いたいなら
性能は高いですが本格的です。
左がエアブラシ本体、右が空気を送り出す装置で両方必要です。




When you paint Bottle lacquer paint, use thinner, sticks for mixing, brushes, cups.





Paint silver Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


Drybrush paint ocher Bottle lacquer paint with a paint brush.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Present state.


After painting
Cut a Rope.
Glue with a Hot melt(glue gun).


I finished glueing.


Cut a Rope.


Glue with a Hot melt(glue gun).


Sew Velcro with a sewing machine.



Glue with a Hot melt(glue gun).


Complete


































Paste together Velcro.
Combing was completed.


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