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Monster Hunter
How to make Type 41 Wyvernator


Materials
[Materials for making templates]
-Drawing paper 5sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→5mm thick 100cm X 50cm
→10mm thick 100cm X 50cm
→30mm thick 100cm X 40cm
-Styrofoam
→30mm thick 180cm X 40cm
-"Kousakuyousi"(one of hard paper in Japan) 4sheets
-Plastic sheets 0.5mm thick 4sheets
-"Bond G17"(one of sticky glue in Japan) 200ml
-"Konishi bond Urutoratayouto"(It's japanese multipurpose glue) 360ml
-Liquid super glue 25pieces
-"Black instant glue(one of instant glue in Japan) 1piece
-Polyester putty 100g
-Hot melt(glue gun) 50pieces
-PVC pipe(diameter 32.0mm) 1piece
-Stick for jointing PVC pipe 25cm
-Velcro 10cm
-Rope 5m

[Painting materials]
1.When a undercoat is Gesso
-Gesso 300ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 300ml
-lacquer thinner 300ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
8000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw or Pipe cutter
-Sand paper(240grit)
-Masking tape 1piece
-Paint tools, such as a paintbrush

Convenient tools when you have
-Art knife PRO
-Gas toach
-Super glue Accelerator

Work time
90hours

Spec
Weight 2.7kg
Length 190cm

Template data
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Make the template
Make Templates.
Make ground plan from "Kousakuyousi"(one of hard paper in Japan).
At first deside thick of every blade.
I decided the thick of blade is 4.2mm.
When you want to know how to make Templates of weapons, browse this page.





Put Templates on a flat board.
Make the height of half of decided thick of blade
Stick together several materials, and make height 2.1mm.


Put Templates on a flat board.
Make the height of half of decided thick of blade
Stick together several materials, and make height 2.1mm.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


Paste the Templates of blade of inside.


I finished heaping.


Peel.
Copy to new Drawing paper and make a fair copy.


Peel.
Copy to new Drawing paper and make a fair copy.


Peel.
Copy to new Drawing paper and make a fair copy.


Assemble the fair copy.


Assemble the fair copy.


Assemble the fair copy.


I finished making the Templates.


Building
Make a blade.
Stick the Templates to 30mm thick Styrofoam with Double sided tape.


Cut out 20mm thick Styrofoam with a styrol cutter.

←便利な卓上タイプ ←手軽な手持ち型

Make a hole with a Box cutter.


Thread Nichrome wire to the hole.
Cut out 20mm thick Styrofoam with a styrol cutter.


Cut out 20mm thick Styrofoam with a styrol cutter.


Present state.


Make a hole with a Box cutter.
Thread Nichrome wire to the hole.
Cut out 20mm thick Styrofoam with a styrol cutter.


Cut surrounded part by red circle after.
It becomes hard to do work when you cut out it ealier, because form is not stable.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

-------------------------------------------------------------------------------------------------------
【5mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 5mm厚 白 価格：583円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 白 価格：1120円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 5mm厚 白 価格：3249円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 5mm厚 黒 価格：650円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 黒 価格：1344円（税込、送料別) (2019/10/23時点)

【5mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【5mm厚コスプレボードをAmazonで買う】


【5mm厚コスプレボードを楽天で買う】

コスプレボード 白5mm×660mm×500mm 価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード 白5mm×660mm×1000mm 価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm 価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：1320円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×1000mm×2000mm 黒だから裏塗り処理を省略出来る 価格：4180円（税込、送料別) (2019/10/23時点)

-------------------------------------------------------------------------------------------------------

**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************

I finished cutting.


Polish with sand paper(240 grid) for sticking bond well.



Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).
Styrofoam is melted with instant glue or "Bond G17"(one of sticky glue in Japan).
The inside may not dry if you use wood glue on boards that area is large.
Then use this glue.



I finished glueing.


Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************

Glue with a Hot melt(glue gun).


↑ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

I finished glueing.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


-------------------------------------------------------------------------------------------------------
【1.5mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 1.5mm厚 白 価格：359円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚 白 価格：672円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 1.5mm厚 白 価格：1681円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚 黒 価格：672円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚 白 価格：1120円（税込、送料別) (2019/10/23時点)

【1.5mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【1.5mm厚コスプレボードをAmazonで買う】


【1.5mm厚コスプレボードを楽天で買う】

コスプレボード　白1.5mm×660mm×1000mm 価格：605円（税込、送料別) (2019/10/23時点)

コスプレボード　黒1.5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：660円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：594円（税込、送料別) (2019/10/23時点)

コスプレボードシール　黒1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：682円（税込、送料別) (2019/10/23時点)

-------------------------------------------------------------------------------------------------------

Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


Make a stick part.
Use a PVC pipe(diameter 32.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


When you use this, joint with a stick.


Make a joint stick.
The best length is 25cm.
There are two methods.
-------------------------------------------------------------------------------------------
1.Iron gardening stick and EVA foam
It's take time, however jointing power is strong.

Cut Iron gardening stick. How to cut is here.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.

-------------------------------------------------------------------------------------------
2.Wood stick
It's a easy method, but jointing power is weak than above method.

Cut a wood stick with a saw.
Shave it with Box cutter as necessary.

-------------------------------------------------------------------------------------------

Polish it with sand paper(240 grid).
It becomes easy to glue.



Glue with a Hot melt(glue gun).


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut out 5mm thick EVA foam.


Polish with sand paper(240 grid) for sticking bond well.


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


I finished glueing.


Cut unnecessary points with Box cutter.


I finished cutting.


Cut out 1.5mm or 2mm thick EVA foam.
Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


I finished glueing.


Cut out 1.5mm or 2mm thick EVA foam.


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


I finished glueing.


Shave the corner with a Box cutter.


Reinforce inside of the holes.
Heap with a Hot melt(glue gun).


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう

I finished toasting.


Toast and melt the surface with Gas toach, make epidermis like living things.



Cut material into the Templates form.
Cut out 10mm thick EVA foam.


-------------------------------------------------------------------------------------------------------
【10mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 10mm厚 白 価格：986円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 10mm厚 白 価格：1849円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 10mm厚 白 価格：6274円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 10mm厚 黒 価格：1232円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 10mm厚 黒 価格：2353円（税込、送料別) (2019/10/23時点)

【10mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【10mm厚コスプレボードをAmazonで買う】


【10mm厚コスプレボードを楽天で買う】

コスプレボード 白10mm×660mm×500mm 価格：880円（税込、送料別) (2019/10/23時点)

コスプレボード　白10mm×660mm×1000mm 価格：1540円（税込、送料別) (2019/10/23時点)

コスプレボード　黒10mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：2486円（税込、送料別) (2019/10/23時点)

-------------------------------------------------------------------------------------------------------

Glue with a Hot melt(glue gun).


Make a strong material by glueing "Kousakuyousi"(one of hard paper in Japan) and Plastic sheets.
Put "Kousakuyousi"(one of hard paper in Japan) side by side.
Glue 0.5mm thick Plastic sheets with "Bond G17"(one of sticky glue in Japan) while straddling borderlines of "Kousakuyousi"(one of hard paper in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
After this, the plastic side is used as the face, the paper side is used as the back.



Cut material into the Templates form.
Cut out the glued board.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Cut out 10mm thick EVA foam.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


I finished glueing.


Glue the edge of blade.
Glue with a Liquid super glue.


Heap "Black instant glue(one of instant glue in Japan) on the joint etc.



Heap "Black instant glue(one of instant glue in Japan) on the joint etc.


Polish heaped points with about 120 ~ 400 grit sand paper.


Heap "Black instant glue(one of instant glue in Japan) on cracks and flaws.
Polish heaped points with about 120 ~ 400 grit sand paper.


Heap Polyester putty to cracks and flaws.

←120g ←1kg

Polish heaped points with about 120 ~ 400 grit sand paper.


Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Mark cut positions.


Cut it into slant with a Box cutter.


Glue with a Liquid super glue.


Mark cut positions.


Cut out with a Box cutter.


Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Reinforce by heaping a Hot melt(glue gun) on the backside of glueing places.


Glue with a Liquid super glue.
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Building the hilt
Cut material into the Templates form.
Cut out 30mm thick EVA foam.




Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Make a gap with a Box cutter.


Glue with a Liquid super glue.


Form by shaving with a Box cutter.


I finished shaving.


Remove the corner by toasting with a Gas toach or a Lighter.(Don't breathe in the smoke, be careful about fire)
(When the area is large, using Gas toach is easier.)


Make Templates with Packaging tape(parcel tape).
Stick Packaging tape(parcel tape).
Mark ends.


Cut ends.


When you make a ideal from, cut open it. Use it.


Stick Drawing paper to adhesive face.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Toast and melt the surface with Gas toach, make epidermis like living things.


Cut out with a Punch.


Shave the corner with a Box cutter.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Glue with a Liquid super glue.


Cut out with a Box cutter.


Present state.


Present state.


Present state.


Present state.


Painting
Begin painting.
At first, paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
-for big things -for small things
-------------------------------------------------------------------------------------------
-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.
*When you use Gesso, don't paint it on the PVC pipe. Beforehand do this process.
Or glue Synthetic leather with "Bond G17"(one of sticky glue in Japan).
*When you use Gesso, don't paint it on the plastic sheet part.


Paint "Bond G17"(one of sticky glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Stand it with a wood struck big nails.


Dry it about 2 ~ 6 hours.


Make the part of face rough surface.
Paint undiluted solution of "Bond G17"(one of sticky glue in Japan).
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Paint black color as undercoat color with Lacquer Spray.


Paint black color as undercoat color with Lacquer Spray.


Paint silver Bottle lacquer paint with a Airbrush.

←私が使っているエアブラシとコンプレッサー

When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.



Paint silver Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


Drybrush paint ocher Bottle lacquer paint with a paint brush.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Paint Bottle lacquer paint by Drybrush painting.


Present state.


After painting
Cut a Rope.
Glue with a Hot melt(glue gun).


I finished glueing.


Cut a Rope.


Glue with a Hot melt(glue gun).


Sew Velcro with a sewing machine.



Glue with a Hot melt(glue gun).


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Paste together Velcro.
Combing was completed.


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