How to make Short sword (with templates)


Watch tutorial video at first


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→10mm thick 100cm X 10cm
-"Kousakuyousi"(one of hard paper in Japan)1piece
-Synthetic leather 100cm X 10cm
-Liquid super glue 1piece
-Hot melt(glue gun) 10piece
-Gardening stick made by glass fiber 1piece
-PVC pipe(diameter 2.2cm) 1piece

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw
-Pipe cutter or Saw
-Paint tools (brush etc)


Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
2Hours

Spec
Weight 70g
Length 40cm

Template data
PDF format(A4 size)

How to download & print
Read this.

Additional explanation
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

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More history

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



Building the blade


Cut material into the Templates form.
Cut out "Kousakuyousi"(one of hard paper in Japan).


"Kousakuyousi"(one of hard paper in Japan) is sold in only Japan.
It's harder than Drawing paper. The thickness is about 0.5mm.
I'm sure you can't get it.
Then, substitute various thin plastic sheets.


Cut the tip of blade a little.


Crease by tracing with a ballpointpen.


I finished creasing.


Use Gardening stick made by glass fiber as core.
Cut it with a saw.
You can cut also Pliers, Nippers, but i recommend saws.
If you can't get this stick, substitute various metalic sticks.


I finished cutting.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.
←100ml ←420ml


Glue the tip of blade.
Glue with a Hot melt(glue gun).


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Glue another blade.
Glue with a Liquid super glue.


I finished glueing.


Glue edges of the blade.
Glue with "Bond G17"(one of sticky glue in Japan). Detailed process is here.
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Reinforce the blade by applying Liquid super glue on the edge.


Present state.


Building the guard


Cut material into the Templates form.
Cut out 10mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.






●10mm厚COSボードをAmazonで買う


●10mm厚COSボードを楽天で買う
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 10mm厚 白
価格：986円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 10mm厚 白
価格：1849円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Lサイズ(900mm×1800mm) 10mm厚 白
価格：6274円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 10mm厚 黒
価格：1232円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 10mm厚 黒
価格：2353円（税込、送料別) (2019/10/23時点)

●10mm厚コスプレボードをAmazonで買う


●10mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白10mm×660mm×500mm
価格：880円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード　白10mm×660mm×1000mm
価格：1540円（税込、送料別) (2019/10/23時点)



Glue with a Liquid super glue.


I finished glueing.


Cut 1.5mm or 2mm thick EVA foam thin.





●1.5mm厚COSボードをAmazonで買う


●1.5mm厚COSボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 1.5mm厚 白
価格：359円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 1.5mm厚 白
価格：672円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Lサイズ(900mm×1800mm) 1.5mm厚 白
価格：1681円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 1.5mm厚 黒
価格：672円（税込、送料別) (2019/10/23時点)
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚 白
価格：1120円（税込、送料別) (2019/10/23時点)

●1.5mm厚コスプレボードをAmazonで買う


●1.5mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード　白1.5mm×660mm×1000mm
価格：605円（税込、送料別) (2019/10/23時点)



Glue with a Liquid super glue.


I finished glueing.


Draw patterns with a Hot melt(glue gun).


Glue with a Liquid super glue.


I finished glueing.


Building the hilt


Make a stick part.
Use a PVC pipe(diameter 2.2cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Glue with a Hot melt(glue gun).


Cut material into the Templates form.
Cut out 10mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Form by shaving with a Box cutter etc.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう

Make rivets with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


I finished glueing.



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Painting
Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities　page】


3."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.



I use "Zoukei be-su" as undercoat this time.
But it's sold only in Japan.
Substitute Gesso or Wood glue thinned with water.


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Drybrush silver Bottle lacquer paint with a paint brush.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.



Paint gold Bottle lacquer paint by Drybrush painting.


Paint gold Bottle lacquer paint by Drybrush painting.


After painting
Cut out cloth.





Glue with a Hot melt(glue gun).


I finished glueing.


Complete
















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