How to make Shamshir (with templates)


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece

[Main materials]
-EVA foam
→5mm thick 100cm X 30cm
-"Kousakuyousi"(one of hard paper in Japan)2piece
-Liquid super glue 1piece
-Hot melt(glue gun) 10piece
-Aluminum stick 1piece
-Cord 3m

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Paste
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools (brush etc)
-Nippers

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
5Hours

Spec
Weight 70g
Length 90cm

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



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More history

Building
Make blade.
Cut "Kousakuyousi"(one of hard paper in Japan) into a belt form.


Put "Kousakuyousi"(one of hard paper in Japan) side by side.


Paste them



"Kousakuyousi"(one of hard paper in Japan) is sold in only Japan.
It's harder than Drawing paper. The thickness is about 0.5mm.
I'm sure you can't get it.
Then, substitute various thin plastic sheets.



Cut material into the Templates form.
Cut out "Kousakuyousi"(one of hard paper in Japan).


Use a Aluminum stick.
You can substitute various metalic sticks.
Cut it into appropriate length with Nippers.


Glue the Aluminum stick.
Glue with a Hot melt(glue gun).
Glue several Aluminum stick cut short on the bending points.


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Pile joints of sticks a little for improving strength.
(Surrounded part by red circle)


Glue another blade.
Glue with a Hot melt(glue gun).


I finished glueing.
Paste Liquid super glue to edge of blade.


Fill the back of blade with a Hot melt(glue gun).


Stroke the back of blade with a tip of Hot melt(glue gun), then the surface becomes flat.


Glue edges of the blade.
Glue with "Bond G17"(one of sticky glue in Japan).
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Glue the Aluminum stick.
Glue with a Hot melt(glue gun).


Fill gap. Fill it up with a Hot melt(glue gun).


Filling up.


Please support me by donating
If my tutorials supports you, please support me.
You can donate to me from 1$ with PayPal.
I'm gonna use donation to make new props, thanks.
Click this ↓.


Thanks for donating! maria-san!
I'll keep up my best in the future!


Thanks for donating! Jessica-san!
I'm so happy my tutorials helps you!
I'll keep my best in the future!


Thanks for donating! Seikio-san!
I'm so happy you're following a long time ago!


More history

Building the hilt
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
Cut material into the Templates form.
Cut out 5mm thick EVA foam.




EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.

Introduction video





コスプレ造形向けボードはネット通販で手軽に買えます。
ちなみに、COSボードとコスプレボードの違いは特にないと感じます、お好みでどうぞ。

●5mm厚COSボードをAmazonで買う


●5mm厚COSボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 5mm厚 白
価格：583円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 5mm厚 白
価格：1120円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Lサイズ(900mm×1800mm) 5mm厚 白
価格：3249円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 5mm厚 黒
価格：650円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Mサイズ(600mm×900mm) 5mm厚 黒
価格：1344円（税込、送料別) (2019/10/23時点)

●5mm厚COSボードをキャラヌノで買う


●5mm厚コスプレボードをAmazonで買う


●5mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×660mm×500mm
価格：517円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×660mm×1000mm
価格：990円（税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード　白5mm×1000mm×2000mm
価格：3564円（税込、送料別) (2019/10/23時点)





Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.



Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←420ml

About super glue
I use general liquid super glue.



Glue the Aluminum stick.
Glue with a Hot melt(glue gun).


Glue with a Liquid super glue.


Round off the corners with a Box cutter etc.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう

I finished toasting.


Present state.


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Painting
Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities　page】


3."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.



I use Gesso in this tutorial.


Paint Gesso twice or three times with a brush.
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Paint Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.



Paint gold of Bottle lacquer paint with a paint brush.


After painting
Paste end of cord. Glue with a Hot melt(glue gun).


Rell cord.
Paste end of cord. Glue with a Hot melt(glue gun).


Make a jewel.
Serve with clear Hot melt(glue gun).


Paint clear blue color of Bottle lacquer paint with a paint brush.


Complete