Monster Hunter World
Sword and shield of Nergigante "Eradication vanguard"
How to make sword (with templates)
*Shield tutorial is here



Watch tutorial video at first


Materials for the sword
[Materials for making templates]
-Drawing paper 10sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→3mm thick 100cm X 50cm
→5mm thick 100cm X 100cm
→10mm thick 100cm X 50cm
→30mm  thick 45cm X 45cm
-Cloth 100cm X 20cm
-Liquid super glue 7pieces
-Hot melt(glue gun) 20pieces
-PVC pipe(diameter 2.6cm) 1piece
-Wood glue 200ml
-Flour small quantity
-barbed wire of toys 6m

[Painting materials]
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost to make the sword
4000Yen (about 130Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Heat gun or Steam iron
-Soldering iron and soldering iron stand
-Pipe cutter or Saw
-Tools to bend PVC pipe
-Paint tools (brush etc)

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time to make the sword
30hours

Spec
-Sword
Weight 1.1kg
Length 100cm

-Sheath
Weight 800g
Length 90cm

Template data
PDF format(A4 size) Sword1/2 PDF format(A4 size) Sword2/2

PDF format(A4 size) Shield1/3 PDF format(A4 size) Shield2/3 PDF format(A4 size) Shield3/3

How to download & print
Read this.

Additional explanation
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.


Sword1/2 Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Sword2/2 Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Shield1/3 Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Shield2/3 Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Shield3/3 Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

-If accedents happens, it's self-responsibility. Keep safety environment.

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Aug,20, 23
Thanks for donation by YouTube's SUPER THANKS!
I'm so glad my tutorial helped you!


Aug,6, 23
Thanks for donation by YouTube's SUPER THANKS!
I'm so glad my tutorial helped you!


Jul,30, 23
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More history

Make the template
Make Templates by enfleshing Drawing paper and "Kousakuyousi"(one of hard paper in Japan) on the ground plan.
When you want to know how to make Templates of weapons, browse this page.




Make Templates by enfleshing Drawing paper and "Kousakuyousi"(one of hard paper in Japan) on the ground plan.


Make Templates by enfleshing Drawing paper and "Kousakuyousi"(one of hard paper in Japan) on the ground plan.


When you make a ideal from, cut open it. Use it.


Building the blade


Cut material into the Templates form.
Cut out 5mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.
Standard art kinfe is for 1.5mm thickness and 3mm thickness.
Cushion grip art knife is for 5mm thickness and 10mm thickness.






●5mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×660mm×500mm
価格:517円(税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×660mm×1000mm
価格:990円(税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白5mm×1000mm×2000mm
価格:3564円(税込、送料別) (2019/10/23時点)

●5mm厚コスプレボードをAmazonで買う

●5mm厚COSボード匠を楽天で買う
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 5mm厚 白
価格:880円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 5mm厚 白
価格:1,560円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Lサイズ 5mm厚 白
価格:5,300円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 5mm厚 黒
価格:880円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 5mm厚 黒
価格:1,560円(税込、送料別) (2023/5/25時点)




Mark holes on the Templates.


I finished marking.


Reverse it.
Mark holes on the Templates.
Mark positions of 2.5cm from the edge.


Cut with a Box cutter etc.


I finished cutting.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Cut it into slant with a Box cutter etc.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.
←100ml ←420ml


Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Cut it into slant with a Box cutter etc.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.





●10mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白10mm×660mm×500mm
価格:880円(税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白10mm×660mm×1000mm
価格:1540円(税込、送料別) (2019/10/23時点)

●10mm厚コスプレボードをAmazonで買う

●10mm厚COSボード匠を楽天で買う
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 10mm厚 白
価格:1,400円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 10mm厚 白
価格:2,490円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 10mm厚 黒
価格:1,400円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 10mm厚 黒
価格:2,490円(税込、送料別) (2023/5/25時点)




Glue with a Liquid super glue.


Heap a Hot melt(glue gun) for reinforcement.


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい!

Glue with a Liquid super glue.


I finished glueing.


Carve the pattern with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


ギャクヨガが使っているハンダゴテです、コテ台付き。

Building the hilt


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Heat it by Heat gun or Steam iron. Bend it and keep the form.
(Actually I used fire, but it's dangerous method. I recommend Heat gun or Steam iron.
If accedents happens, it's self-responsibility)




Make a core.
Use a PVC pipe(diameter 2.6cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Bend a PVC pipe by heat.
I reccomend a Heat gun. It's safety.
If you can't get it , use a Gas toach or a Lighter.
(Be careful about fire. If accidents happens, it's self-responsibility)
Hair dryers can't bend.
When you heat, equip globes always.



I finished bending.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Heap a Hot melt(glue gun) for reinforcement.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 30mm thick EVA foam.



Form by shaving with a Box cutter etc.


I finished shaving.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



Glue with a Liquid super glue.


I finished glueing.


Mark patterns.


Carve the pattern with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


Glue with a Hot melt(glue gun).


I finished glueing.


Building the prickles
Cut out 30mm thick EVA foam.


Form by shaving with a Box cutter etc.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



Glue with a Liquid super glue.


Make many prickles.


Glue with a Liquid super glue.


Make many prickles.


Glue with a Liquid super glue.


Present state.



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Painting
Begin painting.
Thin Wood glue with water, and paint it.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.



Paint thinned Wood glue twice or three times with a brush.
Dry it for one day.


Mix Wood glue and Flour.



Paint mixed one scales.
Dry it for one day.
The surface becomes rough.


Paint black color as undercoat color with Lacquer Spray.
Paint gray color as undercoat color with Lacquer Spray.


Paint Bottle lacquer paint with a Airbrush.





●初心者にオススメ
安価なUSB充電式エアブラシ。
これ一つでエアブラシ塗装が手軽に行えます。
エアブラシ塗装を手軽に始めるならまずはこれ。


●本格的に始めるなら
Mr.カラーを作っているクレオスのエアブラシセットです。
エアブラシ塗装に必要なものが一式セットになった定番商品です。
ギャクヨガも昔使ってました。
電源はコンセント接続です。



●ギャクヨガが使っている物を使いたいなら
性能は高いですが高価です。
ホースは別途購入が必要です。



Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


When you paint Bottle lacquer paint, use a paintbrush, cups, panint sticks, thinner.



After painting
Cut out Synthetic leather.








Glue with a Hot melt(glue gun).


Use barbed wire of toys.



Paint silver Bottle lacquer paint with a paint brush.


Bind it.
Glue with a Hot melt(glue gun).


Complete


Please watch the tutorial video too.
















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