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Monster Hunter World
Sword and shield of Nergigante "Eradication vanguard"
How to make sword (with templates)


Materials for the sword
[Materials for making templates]
-Drawing paper 10sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→3mm thick 100cm X 50cm
→5mm thick 100cm X 100cm
→10mm thick 100cm X 50cm
→30mm  thick 45cm X 45cm
-Cloth 100cm X 20cm
-Liquid super glue 7pieces
-Hot melt(glue gun) 20pieces
-PVC pipe(diameter 26.0mm) 1piece
-Wood glue 200ml
-Flour small quantity
-barbed wire of toys 6m

[Painting materials]
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost to make the sword
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Saw or Pipe cutter
-Paint tools, such as a paintbrush

Convenient tools when you have
-Art knife PRO
-Heat gun
-Super glue Accelerator

Work time to make the sword
30hours

Spec
-Sword
Weight 1.1kg
Length 100cm

-Sheath
Weight 800g
Length 90cm

Template data
PDF format(A4 size) Sword1/2 PDF format(A4 size) Sword2/2

PDF format(A4 size) Shield1/3 PDF format(A4 size) Shield2/3 PDF format(A4 size) Shield3/3

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.


Sword1/2 Completion drawing


Sword2/2 Completion drawing


Shield1/3 Completion drawing


Shield2/3 Completion drawing


Shield3/3 Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Tutorial video
When you watch this video before reading this page, you can understand this page better.


Make the template
Make Templates by enfleshing Drawing paper and "Kousakuyousi"(one of hard paper in Japan) on the ground plan.
When you want to know how to make Templates of weapons, browse this page.




Make Templates by enfleshing Drawing paper and "Kousakuyousi"(one of hard paper in Japan) on the ground plan.


Make Templates by enfleshing Drawing paper and "Kousakuyousi"(one of hard paper in Japan) on the ground plan.


When you make a ideal from, cut open it. Use it.


Building the blade
Cut material into the Templates form.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

-------------------------------------------------------------------------------------------------------
【5mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 5mm厚 白 価格：583円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 白 価格：1120円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 5mm厚 白 価格：3249円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 5mm厚 黒 価格：650円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 黒 価格：1344円（税込、送料別) (2019/10/23時点)

【5mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【5mm厚コスプレボードをAmazonで買う】


【5mm厚コスプレボードを楽天で買う】

コスプレボード 白5mm×660mm×500mm 価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード 白5mm×660mm×1000mm 価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm 価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：1320円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×1000mm×2000mm 黒だから裏塗り処理を省略出来る 価格：4180円（税込、送料別) (2019/10/23時点)

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**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************

Make holes on the patterns of the Templates. Mark them with a pen.


I finished marking.


Reverse it.
Make holes on the patterns of the Templates. Mark them with a pen.
Mark positions of 2.5cm from the edge.


Cut with a Box cutter.


I finished cutting.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Cut it into slant with a Box cutter.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************

Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Cut it into slant with a Box cutter.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.

-------------------------------------------------------------------------------------------------------
【10mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 10mm厚 白 価格：986円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 10mm厚 白 価格：1849円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 10mm厚 白 価格：6274円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 10mm厚 黒 価格：1232円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 10mm厚 黒 価格：2353円（税込、送料別) (2019/10/23時点)

【10mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【10mm厚コスプレボードをAmazonで買う】


【10mm厚コスプレボードを楽天で買う】

コスプレボード 白10mm×660mm×500mm 価格：880円（税込、送料別) (2019/10/23時点)

コスプレボード　白10mm×660mm×1000mm 価格：1540円（税込、送料別) (2019/10/23時点)

コスプレボード　黒10mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：2486円（税込、送料別) (2019/10/23時点)

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Glue with a Liquid super glue.


Heap a Hot melt(glue gun) for reinforcement.


↑ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Glue with a Liquid super glue.


I finished glueing.


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)



Make the grip.
Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Bend by heating with a Lighter or a Heat gun.(Be careful about fire)


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう


Make a core.
Use a PVC pipe(diameter 26.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Bend a PVC pipe by heat.
Use a Gas toach or a gas stove.(Be careful about fire)
A Lighter can bend too, but it takes time.
If you don't want to use fire, use a Heat gun.
When you heat, equip globes.


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう


I finished bending.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Heap a Hot melt(glue gun) for reinforcement.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 30mm thick EVA foam.



Form by shaving with a Box cutter.


I finished shaving.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Glue with a Liquid super glue.


I finished glueing.


Mark pattern with a pen.


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)


Glue with a Hot melt(glue gun).


I finished glueing.


Building the prickles
Cut out 30mm thick EVA foam.


Form by shaving with a Box cutter.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Glue with a Liquid super glue.


Make many prickles.


Glue with a Liquid super glue.


Make many prickles.


Glue with a Liquid super glue.


Present state.


Painting
Begin painting.
Thin Wood glue with water, and paint it.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.



Paint thinned Wood glue twice or three times with a brush.
Dry it for one day.


Mix Wood glue and Flour.



Paint mixed one scales.
Dry it for one day.
The surface becomes rough.


Paint black color as undercoat color with Lacquer Spray.
Paint gray color as undercoat color with Lacquer Spray.


Paint Bottle lacquer paint with a Airbrush.

←私が使っているエアブラシとコンプレッサー

Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint with a Airbrush.


Paint Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.



After painting
Cut out Synthetic leather.

PUストレッチレザー 生地 無地 全52色 白 黒 緑 銀系 17色 布幅130cm 50cm以上10cm単位販売 価格：179円（税込、送料別) (2019/11/10時点)

レザーストレッチニット厚手 生地 無地 計37色 赤 ピンク 黄 オレンジ 茶 紫系 20色 布幅140cm 50cm以上10cm単位販売 価格：204円（税込、送料別) (2019/11/10時点)

フェイクレザー 生地 無地 計36色 白 黒 緑 青 紫系 20色 布幅140cm 50cm以上10cm単位販売 価格：179円（税込、送料別) (2019/11/10時点)

メタルエナメル 全20色 無地 黒 白 青 紫 緑 オレンジ 赤 ピンク系 布幅135cm 50cm以上10cm単位販売 価格：204円（税込、送料別) (2019/11/10時点)

ソフトエナメル 生地 無地 42色 モノトーン、ゴールド・シルバー系 全42色 布幅130cm 50cm以上10cm単位販売 価格：191円（税込、送料別) (2019/11/10時点)

Glue with a Hot melt(glue gun).


Use barbed wire of toys.



Paint silver Bottle lacquer paint with a paint brush.


Bind it.
Glue with a Hot melt(glue gun).


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