How to make Sephiroth's Masamune (with templates)- YOGACosplay(GyakuYoga) [Tutorial of Cosplay weapon,aromor,prop]



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FINAL FANTASY VII
How to make Sephiroth's Masamune (with templates)

Tutorial video
When you watch this video before reading this page, you can understand this page better.

Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 1pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→3mm thick 100cm X 10cm
→5mm thick 100cm X 10cm
→10mm thick 100cm X 10cm
-"Kousakuyousi"(one of hard paper in Japan) 4sheets
-"Bond G17"(one of sticky glue in Japan) 100ml
-Liquid super glue 3pieces
-Hot melt(glue gun) 10pieces
-Iron gardening stick(diameter 1.1cm) 1piece
-Cord 4m

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1500Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Paste
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools (brush etc)
-Tools to cut Iron gardening stick(Freeway coping saw, Nippers, etc)

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
15hours

Spec
Weight 280g
Length 200cm

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.

Building the blade

Cut "Kousakuyousi"(one of hard paper in Japan) into a belt form.

Put "Kousakuyousi"(one of hard paper in Japan) side by side.

Paste them

"Kousakuyousi"(one of hard paper in Japan) is sold in only Japan.
It's harder than Drawing paper. The thickness is about 0.5mm.
I'm sure you can't get it.
Then, substitute various thin plastic sheets.

I finished glueing.

Cut material into the Templates form.
Cut out "Kousakuyousi"(one of hard paper in Japan).

Use a Iron gardening stick(diameter 1.1cm).
Use it as a core.
Cut it wit Freeway coping saw, pliers, nippers, diamond files, etc.
This stick is just a iron stick.
You can substitute various metalic sticks.

園芸用の棒は一応Amazonでも売ってるが異常に高い、ホームセンターや100均で買った方が良い。

I finished cutting.

Peel with a Box cutter etc to easily bend.

Bend Iron gardening stick by hand.

Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)

Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.

When you use 100ml, you can make a armorset or about two, three weapons.
←100ml ←420ml

Glue with a Liquid super glue.

I finished glueing.

Glue edges of the blade.
Glue with "Bond G17"(one of sticky glue in Japan). Detailed process is here.
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.

I finished glueing.

Reinforce the blade by applying Liquid super glue on the edge.

Fill the back of blade with a Hot melt(glue gun).

ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Stroke the back of blade with a tip of Hot melt(glue gun), then the surface becomes flat.

Cut out "Kousakuyousi"(one of hard paper in Japan).

Glue it the back.
Glue with a Liquid super glue.

I finished glueing.

Cut unnecessary parts with a Box cutter etc.

Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.

EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.

Introduction video

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.

Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.

●1.5mm厚COSボードをAmazonで買う

●1.5mm厚COSボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード Sサイズ(450mm×600mm) 1.5mm厚白
価格：359円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚白
価格：672円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 1.5mm厚白
価格：1681円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚黒
価格：672円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚白
価格：1120円（税込、送料別) (2019/10/23時点)

●1.5mm厚コスプレボードをAmazonで買う

●1.5mm厚コスプレボードを楽天で買う

コスプレボード　白1.5mm×660mm×1000mm
価格：605円（税込、送料別) (2019/10/23時点)

コスプレボード　黒1.5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：660円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に
価格：594円（税込、送料別) (2019/10/23時点)

コスプレボードシール　黒1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に
価格：682円（税込、送料別) (2019/10/23時点)

Glue with a Liquid super glue.

I finished glueing.

Building the guard

Cut material into the Templates form.
Cut out 5mm thick EVA foam.

●5mm厚COSボードをAmazonで買う

●5mm厚COSボードを楽天で買う

COSボード Sサイズ(450mm×600mm) 5mm厚白
価格：583円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚白
価格：1120円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 5mm厚白
価格：3249円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 5mm厚黒
価格：650円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚黒
価格：1344円（税込、送料別) (2019/10/23時点)

●5mm厚コスプレボードをAmazonで買う

●5mm厚コスプレボードを楽天で買う

コスプレボード白5mm×660mm×500mm
価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード白5mm×660mm×1000mm
価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm
価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：1320円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×1000mm×2000mm 黒だから裏塗り処理を省略出来る
価格：4180円（税込、送料別) (2019/10/23時点)

Round off the corners with a Box cutter etc.

Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)

↑ギャクヨガ愛用ライター、使いやすい！ガスがなくなったらボンベで充填しましょう

Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Cut out 3mm thick EVA foam.
Glue with a Liquid super glue.

●3mm厚COSボードをAmazonで買う

●3mm厚COSボードを楽天で買う

COSボード Sサイズ(450mm×600mm) 3mm厚白
価格：471円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚白
価格：807円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 3mm厚白
価格：2577円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚黒
価格：986円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ） Mサイズ(600mm×900mm) 3mm厚白
価格：1400円（税込、送料別) (2019/10/23時点)

●3mm厚コスプレボードをAmazonで買う

●3mm厚コスプレボードを楽天で買う

コスプレボード白3mm×660mm×500mm
価格：418円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×660mm×1000mm
価格：693円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×1000mm×2000mm
価格：2464円（税込、送料別) (2019/10/23時点)

コスプレボード黒3mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：990円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白3mm×660mm×500mm 接着剤不要のシール接着、装飾等に
価格：726円（税込、送料別) (2019/10/23時点)

I finished glueing.

Turn over.
Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.

I finished glueing.

Glue with a Liquid super glue.

I finished glueing.

Glue with a Liquid super glue.

I finished glueing.

Building the hilt

Cut material into the Templates form.
Cut out 10mm thick EVA foam.
Glue with a Liquid super glue.

●10mm厚COSボードをAmazonで買う

●10mm厚COSボードを楽天で買う

COSボード Sサイズ(450mm×600mm) 10mm厚白
価格：986円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 10mm厚白
価格：1849円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 10mm厚白
価格：6274円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 10mm厚黒
価格：1232円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 10mm厚黒
価格：2353円（税込、送料別) (2019/10/23時点)

●10mm厚コスプレボードをAmazonで買う

●10mm厚コスプレボードを楽天で買う

コスプレボード白10mm×660mm×500mm
価格：880円（税込、送料別) (2019/10/23時点)

コスプレボード　白10mm×660mm×1000mm
価格：1540円（税込、送料別) (2019/10/23時点)

コスプレボード　黒10mm×660mm×1000mm 黒だから裏塗り処理を省略出来る
価格：2486円（税込、送料別) (2019/10/23時点)

I finished glueing.

Round off the corners with a Box cutter etc.

Glue with a Hot melt(glue gun).

I finished glueing.

Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.

I finished glueing.

Round off the corners with a Box cutter etc.

Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.

I finished glueing.

Present state.

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More history

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Painting
Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities　page】

3."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.

You can use acrylic paint, when you use Gesso.

I use "Zoukei be-su" as undercoat this time.
But it's sold only in Japan.
Substitute Gesso or Wood glue thinned with water.

Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.

Paint black as undercoat color with Lacquer Spray.

Paint dark silver with Lacquer Spray.

Process Masking tape.
Stick Masking tape on a Cutting mat.
Mark the foarm with the Templates.

ギャクヨガは細かいところは10mm幅(左の商品)、広い所は30mm幅(右の商品)を使ってます

Cut out with a Box cutter etc.

Stick Masking tape on the point you don't want to paint.

I finished sticking.

Process Masking tape.
Stick Masking tape on the point you don't want to paint.

I finished sticking.

Process Masking tape.
Stick Masking tape on the point you don't want to paint.

I finished sticking.

Paint silver with Lacquer Spray.

Draw The design of the edge.
Paint white Bottle lacquer paint with a Airbrush.

●初心者にオススメ
安価なUSB充電式エアブラシ。
これ一つでエアブラシ塗装が手軽に行えます、60分充電すれば45分稼働できます。
エアブラシ塗装を手軽に始めるならまずはこれ。

●本格的に始めるなら
Mr.カラーを作っているクレオスのエアブラシセットです。
エアブラシ塗装に必要なものが一式セットになった定番商品です。
ギャクヨガも昔使ってました。
電源はコンセント接続です。

●ギャクヨガが使っている物を使いたいなら
性能は高いですが高価です。
ホースは別途購入が必要です。

When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.

Paint silver with Lacquer Spray.

Paint gold Bottle lacquer paint with a paint brush.

After painting
Wrap cord.
Glue with a Hot melt(glue gun) here and there.
Wraping tutorial is here.

Watch a video tutorial too.

I used 3meter of this 9mm width cord.

コットンフリーコードいろいろ使えるコットンの平紐です。 3サイズ共通カラー　40色展開です。※商品の特性上、表記サイズより多少前後する場合がございます。ご了承願います。
価格：129円（税込、送料別) (2019/7/10時点)

楽天で購入

Tie the edge.
I refer to this site about tieing the edge.

I finished wraping.

Complete

Please watch the tutorial video too.

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