Fate/stay night
How to make Gae bolg (with templates)



Watch tutorial video at first


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 1pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 40cm
→3mm thick 100cm X 20cm
→10mm thick 100cm X 10cm
-Liquid super glue 4pieces
-Hot melt(glue gun) 10pieces
-PVC pipe(diameter 2.6cm) 1piece
-Materials to make PVC pipe jointing stick 25cm
-Iron gardening stick 1piece
-Gardening stick made by glass fiber 1piece

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1500Yen (about 130Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Soldering iron and soldering iron stand
-Saw
-Pipe cutter or Saw
-Tools to make PVC pipe jointing stick
-Paint tools (brush etc)
-Tools to cut Iron gardening stick(Freeway coping saw, Nippers, etc)

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
8hours

Spec
Weight 700g
Length 200cm

Template data
PDF format(A4 size)

How to download & print
Read this.

Additional explanation
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

-If accedents happens, it's self-responsibility. Keep safety environment.

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Aug,20, 23
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More history

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



Building the blade


Cut material into the Templates form.
Cut out 3mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.
Standard art kinfe is for 1.5mm thickness and 3mm thickness.
Cushion grip art knife is for 5mm thickness and 10mm thickness.






3mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白3mm×660mm×500mm
価格:418円(税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白3mm×660mm×1000mm
価格:693円(税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白3mm×1000mm×2000mm
価格:2464円(税込、送料別) (2019/10/23時点)

●3mm厚コスプレボードをAmazonで買う



Round off the corners with a Box cutter etc.


I finished cutting.


Use Gardening stick made by glass fiber as core.
Cut it with a saw.
You can cut also Pliers, Nippers, but i recommend saws.
If you can't get this stick, substitute various metalic sticks.


I finished cutting.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.
←100ml ←420ml


Glue with a Liquid super glue.


I finished glueing.


Glue edges.
Glue with a Liquid super glue.


I finished glueing.


Mark holes on the Templates.


I finished marking.


Carve the pattern with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


ギャクヨガが使っているハンダゴテです、コテ台付き。

Cut material into the Templates form.
Cut out 3mm thick EVA foam.


Glue with a Liquid super glue.


Cut it into slant with a Box cutter etc.


Glue with a Liquid super glue.


I finished glueing.


Cut it into slant with a Box cutter etc.


I finished cutting.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.





●10mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白10mm×660mm×500mm
価格:880円(税込、送料別) (2019/10/23時点)

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白10mm×660mm×1000mm
価格:1540円(税込、送料別) (2019/10/23時点)

●10mm厚コスプレボードをAmazonで買う

●10mm厚COSボード匠を楽天で買う
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 10mm厚 白
価格:1,400円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 10mm厚 白
価格:2,490円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 10mm厚 黒
価格:1,400円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 10mm厚 黒
価格:2,490円(税込、送料別) (2023/5/25時点)




Make hole with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


Glue with a Liquid super glue.


I finished glueing.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Make hole with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


Glue with a Liquid super glue.


I finished glueing.


Glue with a Liquid super glue.


I finished glueing.


Glue with a Liquid super glue.


I finished glueing.


Building the shaft (first half)


Use a PVC pipe(diameter 2.6cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Make a joint stick.
The length is 25cm.
Cut Iron gardening stick. How to cut is here.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.





●1.5mm厚コスプレボードを楽天で買う

[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

コスプレボード 白1.5mm×660mm×1000mm
価格:605円(税込、送料別) (2019/10/23時点)

●1.5mm厚コスプレボードをAmazonで買う

●2mm厚COSボード匠を楽天で買う
[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 2mm厚 白
価格:620円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 2mm厚 白
価格:1,000円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Lサイズ 2mm厚 白
価格:4,000円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Sサイズ 2mm厚 黒
価格:620円(税込、送料別) (2023/5/25時点)


[商品価格に関しましては、リンクが作成された時点と現時点で情報が変更されている場合がございます。]

COSボード匠 Mサイズ 2mm厚 黒
価格:1,000円(税込、送料別) (2023/5/25時点)




Glue with "Bond G17"(one of sticky glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(You may glue with a Liquid super glue. However "Bond G17"(one of sticky glue in Japan) is useful for the large area.)



I finished glueing.


Make the front part of the stick.
Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


I finished glueing.


Carve the pattern with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


ギャクヨガが使っているハンダゴテです、コテ台付き。

Draw patterns with a Hot melt(glue gun).


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい!

Glue with a Liquid super glue.


I finished glueing.


Building the shaft (last half)


Make the rear part of the stick.
Cut material into the Templates form.
Cut out 3mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 3mm thick EVA foam.
Glue with a Liquid super glue.


Carve the pattern with a Soldering iron.
(Don't breathe in the smoke and don't put in eyes. If accedents happens, it's self-responsibility.)


Draw patterns with a Hot melt(glue gun).


Cut material into the Templates form.
Cut out 3mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


I finished glueing.


Fill it up with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


I finished glueing.


Present state.



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Painting
Stand the cylinder form parts with a wood struck big nails.


Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or

2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities page】


3."Bond G17"(one of liqud glue in Japan)
This is dangerous method, it's most likely happening fire.
I wrote about this method as a archive,
However I don't recommend this.
I don't use this method now, I use other method now.
If accedents happens, it's self-responsibility.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
&

-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.


・About mask
In spray painting or lacquer painting, use a mask for painting.
↑フィルタ付きセット商品 ←替えフィルタ


I use "Zoukei be-su" as undercoat this time.
But it's sold only in Japan.
Substitute Gesso or Wood glue thinned with water.


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Paint red with Lacquer Spray.


Actually, I used a Airbrush too.
If you want to make light and shade, use it.
About Airbrush is here.





●初心者にオススメ
安価なUSB充電式エアブラシ。
これ一つでエアブラシ塗装が手軽に行えます。
エアブラシ塗装を手軽に始めるならまずはこれ。


●本格的に始めるなら
Mr.カラーを作っているクレオスのエアブラシセットです。
エアブラシ塗装に必要なものが一式セットになった定番商品です。
ギャクヨガも昔使ってました。
電源はコンセント接続です。



●ギャクヨガが使っている物を使いたいなら
性能は高いですが高価です。
ホースは別途購入が必要です。



Complete


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