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How to make Ea (with templates)


Materials
[Materials for making templates]
-Drawing paper 10sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 1pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→3mm thick 100cm X 50cm
→5mm thick 100cm X 50cm
-Clear color plastic sheets 100cm X 40cm
-Liquid super glue 6pieces
-Hot melt(glue gun) 10pieces
-PVC pipe(diameter 22.0mm) 1piece
-LED tape 3m
-12V Battery 1piece
-Lead wires, Switch, Battery case etc

[Painting materials]
1.When a undercoat is Gesso
-Gesso 100ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 100ml
-lacquer thinner 100ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Saw or Pipe cutter
-Paint tools, such as a paintbrush

Convenient tools when you have
-Art knife PRO
-Circle cutter
-Super glue Accelerator

Work time
25hours

Spec
Weight 600g
Length 130cm

Template data
PDF format(A4 size)1/3 PDF format(A4 size)2/3 PDF format(A4 size)3/3

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

1/3 Completion drawing


2/3 Completion drawing


3/3 Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.


Tutorial video
When you watch this video before reading this page, you can understand this page better.


Make the template
Make Templates from Drawing paper and "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.




Building the cylinder
Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Cut out Clear color 0.3mm thick plastic sheets.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

-------------------------------------------------------------------------------------------------------
【1.5mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 1.5mm厚 白 価格：359円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚 白 価格：672円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 1.5mm厚 白 価格：1681円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 1.5mm厚 黒 価格：672円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ）Mサイズ(600mm×900mm) 1.5mm厚 白 価格：1120円（税込、送料別) (2019/10/23時点)

【1.5mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【1.5mm厚コスプレボードをAmazonで買う】


【1.5mm厚コスプレボードを楽天で買う】

コスプレボード　白1.5mm×660mm×1000mm 価格：605円（税込、送料別) (2019/10/23時点)

コスプレボード　黒1.5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：660円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：594円（税込、送料別) (2019/10/23時点)

コスプレボードシール　黒1.5mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：682円（税込、送料別) (2019/10/23時点)

-------------------------------------------------------------------------------------------------------

**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************



Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************

I finished glueing.


Turn it over.
Paint red Bottle lacquer paint with a Airbrush.

←私が使っているエアブラシとコンプレッサー

When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.



Make a core.
Use a PVC pipe(diameter 22.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Illuminate with LED tape.
Cut with a scissors.
It lights, when it's connected a 12V Battery. Detailes are here.



Glue with a Liquid super glue.


I finished glueing.


Solder Lead wires.



Cut out 5mm thick EVA foam.

-------------------------------------------------------------------------------------------------------
【5mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 5mm厚 白 価格：583円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 白 価格：1120円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 5mm厚 白 価格：3249円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 5mm厚 黒 価格：650円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 黒 価格：1344円（税込、送料別) (2019/10/23時点)

【5mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【5mm厚コスプレボードをAmazonで買う】


【5mm厚コスプレボードを楽天で買う】

コスプレボード 白5mm×660mm×500mm 価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード 白5mm×660mm×1000mm 価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm 価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：1320円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×1000mm×2000mm 黒だから裏塗り処理を省略出来る 価格：4180円（税込、送料別) (2019/10/23時点)

-------------------------------------------------------------------------------------------------------

Glue with a Liquid super glue.


I finished glueing.


Glue with a Liquid super glue.


Glue edges.
Glue with "Bond G17"(one of sticky glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(You may glue with a Liquid super glue. However "Bond G17"(one of sticky glue in Japan) is useful for the large area.)



I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut with a Box cutter.


Glue with a Liquid super glue.


Draw patterns with a Hot melt(glue gun).


↑ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい！

Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 3mm thick EVA foam.
Glue with a Liquid super glue.

-------------------------------------------------------------------------------------------------------
【3mm厚COSボードを楽天で買う】

COSボード Sサイズ(450mm×600mm) 3mm厚 白 価格：471円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚 白 価格：807円（税込、送料別) (2019/10/23時点)

COSボード Lサイズ(900mm×1800mm) 3mm厚 白 価格：2577円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚 黒 価格：986円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ） Mサイズ(600mm×900mm) 3mm厚 白 価格：1400円（税込、送料別) (2019/10/23時点)

【3mm厚COSボードをキャラヌノで買う】

-------------------------------------------------------------------------------------------------------
【3mm厚コスプレボードをAmazonで買う】


【3mm厚コスプレボードを楽天で買う】

コスプレボード 白3mm×660mm×500mm 価格：418円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×660mm×1000mm 価格：693円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×1000mm×2000mm 価格：2464円（税込、送料別) (2019/10/23時点)

コスプレボード 黒3mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：990円（税込、送料別) (2019/10/23時点)

コスプレボードシール　白3mm×660mm×500mm 接着剤不要のシール接着、装飾等に 価格：726円（税込、送料別) (2019/10/23時点)

-------------------------------------------------------------------------------------------------------

Solder Lead wires, a Switch, a Battery case.
I use a N Battery case.



Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Cut out for making a hollow.


Shift the position. Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Bend by heating with a Lighter or a Heat gun.(Be careful about fire)


↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Building the grip
Cut material into the Templates form.
Cut out 3mm thick EVA foam.


Make holes on the patterns of the Templates. Mark them with a pen.


I finished marking.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Glue with a Liquid super glue.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


I finished glueing.


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Cut the corner into slant with a Box cutter.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Shave it into a mountain form with a Box cutter.


Bend with a Lighter while pushing the shaving side.


Glue the shaving side with a Liquid super glue.
The surface becomes round.


Glue with a Liquid super glue.


I finished glueing.


Building the plates
Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Make holes on the patterns of the Templates. Mark them with a pen.


I finished marking.


Glue with a Liquid super glue.


I finished glueing.


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Make holes on the patterns of the Templates. Mark them with a pen.


I finished marking.


Glue with a Liquid super glue.


I finished glueing.


Glue with a Liquid super glue.


I finished glueing.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)


Cut material into the Templates form.
Cut out 5mm thick EVA foam.


Make holes on the patterns of the Templates. Mark them with a pen.


I finished marking.


Glue with a Liquid super glue.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)


Present state.


Painting
Stick Masking tape on the point you don't want to paint.



Glue a broken piece of EVA foam with a Hot melt(glue gun). Hold it while painting.
(Cut it off after painting.)


Begin painting.
At first, paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
-for big things -for small things
-------------------------------------------------------------------------------------------
-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.

-------------------------------------------------------------------------------------------

I use "Zoukei be-su" as undercoat this time.
However it's sold only in Japan.
Use Gesso or Thinned "Bond G17"(one of liqud glue in Japan) in substitution for "Zoukei be-su".


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Paint black with Lacquer Spray.


Paint gray as undercoat color with Lacquer Spray.


Paint gray as undercoat color with Lacquer Spray.


Paint gray as undercoat color with Lacquer Spray.


Paint gray as undercoat color with Lacquer Spray.


Paint gray as undercoat color with Lacquer Spray.


Paint gold with Lacquer Spray.


Paint gold with Lacquer Spray.


Paint gold with Lacquer Spray.


Paint gold with Lacquer Spray.


Paint gold with Lacquer Spray.


Stick Masking tape on the point you don't want to paint.


Paint blue with Lacquer Spray.


Draw patterns.
Paint blue Bottle lacquer paint with a paint brush.


Paint blue Bottle lacquer paint with a paint brush.


Draw lines with a Magic Marker.


After painting
Glue with a Hot melt(glue gun).


I finished glueing.


Glue with a Hot melt(glue gun).


I finished glueing.


Glue with a Liquid super glue.


I finished glueing.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


I finished glueing.


Please
I'm making Yotube videos.
Please watch them and please subscribe my YouTube channel.
These are new videos.
















Visitor's works
Miss von Rieganさん
Thanks to Gyakuyoga's amazing tutorial
I was able to make my own Ea, thank you


でぃざさん
今回も型紙、製作方法等はギャクヨガさんのサイト、動画を参考にさせて頂きました。



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