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Sword Art Online Alicization
How to make the sheath of Night Sky Sword(with templates)
*Sword tutorial is here


Materials for the sheath
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 1pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→3mm thick 100cm X 10cm
→5mm thick 100cm X 30cm
-Liquid super glue 2pieces

[Painting materials]
1.When a undercoat is Gesso
-Gesso 50ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost to make the sheath
1000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools, such as a paintbrush

Convenient tools when you have
-Art knife PRO
-Gas toach
-Heat gun
-Super glue Accelerator

Work time to make the sheath
5hours

Spec
-Sword
Weight 120g
Length 100cm

-Sheath
Weight 80g
Length 80cm

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.


Tutorial video
When you watch this video before reading this page, you can understand this page better.


Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



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Building
Cut material into the Templates form.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************

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COSボード Lサイズ(900mm×1800mm) 5mm厚 白 価格：3249円（税込、送料別) (2019/10/23時点)

COSボード Sサイズ(450mm×600mm) 5mm厚 黒 価格：650円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 5mm厚 黒 価格：1344円（税込、送料別) (2019/10/23時点)

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コスプレボード 白5mm×660mm×500mm 価格：517円（税込、送料別) (2019/10/23時点)

コスプレボード 白5mm×660mm×1000mm 価格：990円（税込、送料別) (2019/10/23時点)

コスプレボード　白5mm×1000mm×2000mm 価格：3564円（税込、送料別) (2019/10/23時点)

コスプレボード　黒5mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：1320円（税込、送料別) (2019/10/23時点)

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**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************

Make holes on the Templates. Mark them with a pen.


I finished marking.


Bend by heating with a Gas toach or a Lighter or a Heat gun.(Be careful about fire)
(When the area is large, using Gas toach is easier.)



↑ギャクヨガ愛用ライター、使いやすい！ ガスがなくなったらボンベで充填しましょう


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************

I finished glueing.


Cut 3mm thick EVA foam thin.

-------------------------------------------------------------------------------------------------------
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COSボード Lサイズ(900mm×1800mm) 3mm厚 白 価格：2577円（税込、送料別) (2019/10/23時点)

COSボード Mサイズ(600mm×900mm) 3mm厚 黒 価格：986円（税込、送料別) (2019/10/23時点)

COSボード（シールタイプ） Mサイズ(600mm×900mm) 3mm厚 白 価格：1400円（税込、送料別) (2019/10/23時点)

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コスプレボード 白3mm×660mm×500mm 価格：418円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×660mm×1000mm 価格：693円（税込、送料別) (2019/10/23時点)

コスプレボード　白3mm×1000mm×2000mm 価格：2464円（税込、送料別) (2019/10/23時点)

コスプレボード 黒3mm×660mm×1000mm 黒だから裏塗り処理を省略出来る 価格：990円（税込、送料別) (2019/10/23時点)

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Glue with a Liquid super glue.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke, be careful about fire)


Present state.


Painting
Begin painting.
At first, paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities　page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities　page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner
-for big things -for small things
-------------------------------------------------------------------------------------------
-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.

-------------------------------------------------------------------------------------------

I use "Zoukei be-su" as undercoat this time.
However it's sold only in Japan.
Use Gesso or Thinned "Bond G17"(one of liqud glue in Japan) in substitution for "Zoukei be-su".


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Paint gray as undercoat color with Lacquer Spray.


Paint black with Lacquer Spray.


Stick Masking tape on the point you don't want to paint.



Paint gray with Lacquer Spray.


Actually, I used a Airbrush too.
If you want to make light and shade, use it.
About Airbrush is here.


↑初心者にオススメのセット、エアブラシ塗装に必要なものが一式セットになってます。
私も昔使ってました。


↑私が現在使っているハンドピースとコンプレッサー(上級者向け)

Complete phots
Thanks for browsing!













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