Touken Ranbu
Ishikirimaru's ootati (with templates)
How to make sheath
*Katana tutorial is here



Watch tutorial video at first


Materials for the sheath
[Materials for making templates]
-Drawing paper 10sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→5mm thick 100cm X 50cm
-Liquid super glue 3pieces
-Hot melt(glue gun) 10pieces
-Blue cord 7m

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost to make the sheath
1500Yen (about 130Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Heat gun or Steam iron
-Paint tools (brush etc)

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time to make the sheath
7hours

Spec
-Katana
Weight 180g
Length 145cm

-Sheath
Weight 140g
Length 115cm

Template data
PDF format(A4 size) Katana PDF format(A4 size) Sheath

How to download & print
Read this.

About commercial use
Please follow this rule.

Additional explanation
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Katana Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Sheath Completion image
Caution Bellow photo is a image photo aftet completing.
Caution Don't print bellow photo.
Caution Read "How to print".


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

-If accedents happens, it's self-responsibility. Keep safety environment.

Please support me by donation
If my tutorials supported you, please support me.
You can donate me with credit cards or PayPal etc.
I'm gonna use donation to make new props.
The donation method is displayed by clickking this banner.


Thanks, everybody!

Nov,30,24
Thanks for donation by YouTube's SUPER THANKS!
I'm so happy my video helped you!
Please enjoy Fate cosplay!


Aug,6,24
Thanks for donation by YouTube's SUPER THANKS!
I'm so happy my video helped you!


Jun,27.24
Thanks for donation by YouTube's SUPER THANKS!
I'm so happy my video helped you!
Please enjoy Rena cosplay!


More history

Watch tutorial video at first


Make the template
Make Templates.
Make ground plan from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



In reference to a fake katana, measure a lap diameter.


Cut "Kousakuyousi"(one of hard paper in Japan) to the half size of the lap diameter.
Stick "Kousakuyousi"(one of hard paper in Japan) to ground plan.


Stick "Kousakuyousi"(one of hard paper in Japan) to ground plan.


Sticking was completed.


Peeled from ground plan.


I finished making the Templates.


Building the sheath


Cut material into the Templates form.
Cut out 5mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.
Standard art kinfe is for 1.5mm thickness and 3mm thickness.
Cushion grip art knife is for 5mm thickness and 10mm thickness.



↑刃はついてないので→の替え刃とセットで買うこと





●5mm厚コスプレボードを楽天で買う


送料無料の5枚セット


●5mm厚コスプレボードをAmazonで買う


●5mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Put marks for sticking.("Y" part on Templates)


Put marks for sticking.("Y" part on Templates)


I finished marking.


Cut out with a Box cutter etc.


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)
Stick to the marks.





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.



I finished glueing.


Heat it by Heat gun or Steam iron. Bend it and keep the form.
(Actually I used fire, but it's dangerous method. I recommend Heat gun or Steam iron.
If accedents happens, it's self-responsibility)





Glue with a Liquid super glue.


I finished glueing.


Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.





●1.5mm厚コスプレボードを楽天で買う


送料無料の5枚セット



●1.5mm厚コスプレボードをAmazonで買う


●2mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Glue with a Liquid super glue.


Glue with a Liquid super glue.


Cut unnecessary points with Box cutter etc.


Cut 1.5mm or 2mm thick EVA foam thin.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 1.5mm or 2mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.





●10mm厚コスプレボードを楽天で買う


●10mm厚コスプレボードをAmazonで買う


●10mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Glue with a Liquid super glue.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



Present state.


Present state.



Please follow and donate
Please follow my twitter.


Please donate me.


Painting
Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities page】
Gesso or Black Gesso
黒いジェッソと詰替えパック


白いジェッソと詰替えパック



2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities page】


3."Bond G17"(one of liqud glue in Japan)
This is dangerous method, it's most likely happening fire.
I wrote about this method as a archive,
However I don't recommend this.
I don't use this method now, I use other method now.
If accedents happens, it's self-responsibility.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner

チューブ入り(箱入り)の方が使い勝手はいいですが、缶入りの方がコスパは断然良いです。



-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.


・About mask
In spray painting or lacquer painting, use a mask for painting.
←フィルタ付きセット商品 ←替えフィルタ


I use "Zoukei be-su" as undercoat this time.
But it's sold only in Japan.
Substitute Gesso or Wood glue thinned with water.


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Paint gray color as undercoat color with Lacquer Spray.


Paint white color with Lacquer Spray.


Stick Masking tape on the point you don't want to paint.


細か所は9mm幅(左)、広い所は30mm幅(右)を使ってます

Paint gold with Lacquer Spray.


Actually, I used a Airbrush too.
If you want to make light and shade, use it.
About Airbrush is here.





●初心者にオススメ
安価なUSB充電式エアブラシ。
これ一つでエアブラシ塗装が手軽に行えます。
エアブラシ塗装を手軽に始めるならまずはこれ。


●ギャクヨガが使っている物を使いたいなら
性能は高いですが本格的です。
左がエアブラシ本体、右が空気を送り出す装置で両方必要です。



After painting
Tie cord.(There are not the manners. Tie rough.)


Complete


Please watch the tutorial video too.










Comparison with a general katana.








Please follow Twitter


About using for business
When you use my contents for business, follow this rule.