How to make Hammer


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece

[Main materials]
-EVA foam
→1.5mm or 2mm thick 100cm X 10cm
→5mm thick 100cm X 30cm
→10mm thick 100cm X 60cm
-Synthetic leather 100cm X 20cm
-"Bond G17"(one of sticky glue in Japan) 100ml
-Liquid super glue 3piece
-Hot melt(glue gun) 15piece
-PVC pipe(diameter 2.6cm) 1piece
-Materials to make PVC pipe jointing stick 25cm

[Painting materials]
1.When undercoat is Gesso
-Gesso 50ml
-Paintbrush 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When undercoat is Wood glue thinned with water
-Wood glue 50ml
-Water a little
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

3.When undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of sticky glue in Japan) 50ml
-lacquer thinner 50ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
2000Yen (about 130Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter etc(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Pipe cutter or Saw
-Tools to make PVC pipe jointing stick
-Paint tools (brush etc)

Convenient tools when you have
-Standard art knife,Cushion grip art knife
-Super glue Accelerator

Work time
5Hours

Spec
Weight 600g
Length 100cm

Template data
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

-If accedents happens, it's self-responsibility. Keep safety environment.

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More history

Make the template
Make Templates from "Kousakuyousi"(one of hard paper in Japan).
When you want to know how to make Templates of weapons, browse this page.



Building the head
Make head.
Cut material into the Templates form.
Cut out 10mm thick EVA foam.





EVA foam is soft material.
You can process it easily.
Other names are EVA board, EVA zote, Craft foam etc.
Cosplayers all over the world use this.
It's sold in Amazon or AliExpress etc.

Introduction video




Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

I always use "Running fire box cutter","Blade breaker",Cutting mat.
"Blade breaker" can break the blade easily.


Use Standard art knife or Cushion grip art knife to cut small ornaments etc, too.
Standard art kinfe is for 1.5mm thickness and 3mm thickness.
Cushion grip art knife is for 5mm thickness and 10mm thickness.



↑刃はついてないので→の替え刃とセットで買うこと





●10mm厚コスプレボードを楽天で買う


●10mm厚コスプレボードをAmazonで買う


●10mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Cut material into the Templates form.
Cut out 5mm thick EVA foam.





●5mm厚コスプレボードを楽天で買う


送料無料の5枚セット


●5mm厚コスプレボードをAmazonで買う


●5mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)





Super glue accelerator makes hardening time short.
It's so useful.
Watch this video.


When you use 100ml, you can make a armorset or about two, three weapons.



Glue with a Hot melt(glue gun).


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Heap with a Hot melt(glue gun).


Heap with a Hot melt(glue gun).


ギャクヨガが愛用しているグルーガンです、口が広くてとても使いやすい!

Cut material into the Templates form.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Glue with a Liquid super glue.


Round off the corners with a Box cutter etc.


I finished shaving.


Make the edges smooth with a Soldering iron (Don't breathe in the smoke, be careful a burn).
Or, cut it by edged tools.
(Actually I used fire, but it's dangerous method. I recommend a Soldering iron
If accedents happens, it's self-responsibility)



Draw patterns with a Hot melt(glue gun).


Building the shaft
Use a PVC pipe(diameter 2.6cm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


I finished cutting.


Make a joint stick.
The length is 25cm.
Cut Iron gardening stick. How to cut is here.
Cut out 1.5mm or 2mm thick EVA foam.
Glue with a Liquid super glue.


Glue Synthetic leather with "Bond G17"(one of sticky glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


チューブ入り(箱入り)の方が使い勝手はいいですが、缶入りの方がコスパは断然良いです。





他にも生地販売店色々あります






I finished glueing.


Cut out 1.5mm or 2mm thick EVA foam.





●1.5mm厚コスプレボードを楽天で買う


送料無料の5枚セット



●1.5mm厚コスプレボードをAmazonで買う


●2mm厚COSボード匠を楽天で買う(COSボード匠はAmazonでは売ってません)



Glue with a Liquid super glue.


Cut out cloth.
Glue with a Hot melt(glue gun).


I finished glueing.



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Painting
Stand the cylinder form parts with a wood struck big nails.


Begin painting.
At first, paint undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.


1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities page】
Gesso or Black Gesso
黒いジェッソと詰替えパック


白いジェッソと詰替えパック



2.Wood glue thinned with water
This is so easy.

【Merit】
-Someone can get
-Someone can use easy

【Demerit】
-Drying time is a little long.

【Commodities page】


3."Bond G17"(one of liqud glue in Japan)
This is dangerous method, it's most likely happening fire.
I wrote about this method as a archive,
However I don't recommend this.
I don't use this method now, I use other method now.
If accedents happens, it's self-responsibility.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity. Then you can't get it easily.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Commodities page】
"Bond G17"(one of sticky glue in Japan) thined with lacquer thinner

チューブ入り(箱入り)の方が使い勝手はいいですが、缶入りの方がコスパは断然良いです。



-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.


・About mask
In spray painting or lacquer painting, use a mask for painting.
←フィルタ付きセット商品 ←替えフィルタ


I use Gesso in this tutorial.


Paint Gesso twice or three times with a brush.
Dry it about 2 ~ 6 hours.


Stick Masking tape on the point you don't want to paint.


細か所は9mm幅(左)、広い所は30mm幅(右)を使ってます

Paint black color as undercoat color with Lacquer Spray.


Paint Bottle lacquer paint by Drybrush painting.


Drybrush painting is easy, you can do it with a paint brush.
Read here or watch this video.


When you paint Bottle lacquer paint, use thinner, sticks for mixing, brushes, cups.





Paint gold of Bottle lacquer paint with a paint brush.


Complete
















Dismantle state.


Visitor's works
【藤沢るいさん Twitter
パイプの分割構造と曲げ方を参考にDIOの標識作りました。
いつも参考にさせてもらって助かります!ジョイント部分は細いパイプに布と厚紙を巻いて調整しました。
無事に完成して良かったです、ありがとうございました!


【しーぽんさん Twitter
ゴッドイーターのスピアとハンマーはギャクヨガさんのサイトを参考に作成しました。
質問にも快くお答え頂け、おかげさまで念願の神機と共にコスサミ2日間を謳歌出来ました!
今後も勉強させて頂きます(*´ω`)


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