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How to make Spear (with templates)


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 30cm
→5mm thick 100cm X 20cm
-Synthetic leather 100cm X 50cm
-"Kousakuyousi"(one of hard paper in Japan)2piece
-"Bond G17"(one of liqud glue in Japan) 100ml
-Liquid super glue 1piece
-Hot melt(glue gun) 10piece(When you use a Air duster for cooling, it's convenient))
-Aluminum stick 1piece
-PVC pipe(diameter 26.0mm) 1piece
-Stick for jointing PVC pipe 25cm
-cord 3m

[Painting materials]
1.When a undercoat is Gesso
-Gesso 100ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 200ml
-lacquer thinner 200ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1500Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Saw or Pipe cutter
-Paint tools, such as a paintbrush

Convenient tools when you have
-Art knife PRO
-Super glue Accelerator

Work time
6Hours

Spec
Weight 550g
Length 200cm

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make
Make Templates from "Kousakuyousi"(one of hard paper in Japan).



Make a blade.
Copy the edges of Templates on a material with a pen.
Cut out "Kousakuyousi"(one of hard paper in Japan).
(If you want to more strong blade, use also Plastic sheets. Details are here.)


Crease by tracing with a ballpointpen.
(The red line is the crease.)


Creasing was completed.


Cut the tip of blade a little.


Reverse it.
Glue with a Hot melt(glue gun).



Use Aluminum stick as a core.
You can use a Wood stick, a plastic stick, a Gardening stick made by glass fiber instead of it.
(If you worry about strength, insert Gardening stick made by glass fiber the inside of Aluminum stick.Details are here.)
Cut it into appropriate length with a Pliers.


Glue with a Hot melt(glue gun).


Heap a Hot melt(glue gun) for reinforcement.


Glue another blade.
Glue with a Hot melt(glue gun).


Glue edges of the blade.
Glue with "Bond G17"(one of liqud glue in Japan).
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Paste Liquid super glue to edge of blade.


Fill up bass. Fill it up with a Hot melt(glue gun).


Filling was completed.


Present state.


Make a stick.
Use a PVC pipe(diameter 26.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


When you use this, joint with a stick.


Make a stick.
The best length is 25cm.
There are two methods.
-------------------------------------------------------------------------------------------
1.Iron gardening stick and EVA foam
It's take time, however jointing power is strong.

Cut Iron gardening stick. How to cut is here.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid super glue.

-------------------------------------------------------------------------------------------
2.Wood stick
It's a easy method, but jointing power is weak than above method.

Cut a wood stick with a saw.
Shave it with Box cutter as necessary.

-------------------------------------------------------------------------------------------

Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Glueing was completed.


Make front half of stick.
Heap a Hot melt(glue gun) the inside of PVC pipe.
Cover the PVC pipe.


Heap with a Hot melt(glue gun).


Heaping was completed.


Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード)】
リアラボードという商品名ですがこれが俗に言うライオンボードです。


楽天なら


【5mm厚COSボード】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************


Toasting was completed.


Paste a cord. Glue with a Hot melt(glue gun).


Glueing was completed.


Cut out 2mm or 1.5mm thick EVA foam.


【1.5mm厚ライオンボード(別名:リアラボード)】
リアラボードという商品名ですがこれが俗に言うライオンボードです。


楽天なら


【1.5mm厚COSボード】


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)

←ガス充填式ライターとガスボンベを使うとお得

Toasting was completed.


Make rear half of stick.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid super glue.


Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid super glue.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid super glue.


Shave the corner with a Box cutter.
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Toasting was completed.


Heap a Hot melt(glue gun) for reinforcement.


Glue with a Hot melt(glue gun).


Glueing was completed.


Begin painting.
At first, paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities page】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things
-------------------------------------------------------------------------------------------
-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.

-------------------------------------------------------------------------------------------

I use Gesso in this tutorial.


Stand it with a wood struck big nails.


Paint Gesso twice or three times with a brush.
Dry it about 2 ~ 6 hours.


Stick Masking tape on the point you don't want to paint.



Paint black color as undercoat color with Lacquer Spray.


Paint silver with Lacquer Spray.


Paint Bottle lacquer paint with a paint brush.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


Peel Masking tape softly.

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Dismantle state.


Visitor's works
まにょさん
門番の槍
ギャクヨガ様の作り方を参考に作りました
とっても分かりやすかったです!モノ作り楽しい!
製作途中を…


さん
以前 てつのつめ製作された際に 質問させて頂き、爪部分 とても参考にさせて頂きました。 あと ヤリの作り方も 参考にさせて頂きました。
ありがたかったです!ありがとうございます
作るのが こんなに楽しいとは…


SHOWさん
またもやギャクヨガさんの槍型紙を魔改造して蜻蛉切の槍を作りまんた!いつもありがとうございますごめんなさい


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ギャクヨガさんのサイトにある、槍の作り方を参考に文アルの森先生の鉾を作りました! 楽しかったー!


シバさん
制作工程10
最後に持ち手飾りを接着で
完成゚+.ヽ(≧▽≦)ノ.+゚
全長180弱の大物になってしまいましたw


HKRさん
ギャクヨガさんのサイトを参考に、分割式の獣の槍作りました!http://blog.livedoor.jp/h_k_r_/archives/46031125.html


イザヨイさん
ギャクヨガさんのサイトを参考に叢雲改二の槍を作りました。
大変だったけど楽しかったw
またなんか作ろ。


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うちの小僧用の獣の槍できた!ギャクヨガ師匠!
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途中経過も載せました、これからやってみようって人の一助になればと思います。




さん
【完成】獣の槍作りました
#獣の槍 #うしおととら
柄の部分ですがギャグヨガ様のサイトを参考にさせて頂き、三分割出来るよう設計しました。
刃の部分はテラフォーマーズのアドルフの武器とほぼ同じ素材で作成しています。


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