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Touken Ranbu
How to make Iwatooshi's naginata (with templates)



Materials

[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Tracing paper 300cm
-Scotch tape(Sellotape) 1piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 10cm
→5mm thick 100cm X 10cm
→10mm thick 100cm X 10cm
-"Kousakuyousi"(one of hard paper in Japan) 4sheets
-Synthetic leather 100cm X 40cm
-"Bond G17"(one of liqud glue in Japan) 100ml
-Liquid super glue 2pieces
-Hot melt(glue gun) 10pieces (When you use a Air duster for cooling, it's convenient)
-Iron gardening stick 1piece
-Stick for jointing PVC pipe 25cm
-Ring 1piece

[Painting materials]
1.When a undercoat is Gesso
-Gesso 50ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 100ml
-lacquer thinner 100ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1500Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw or Pipe cutter
-Paint tools, such as a paintbrush
-Pliers

Convenient tools when you have
-Art knife PRO
-Super glue Accelerator

Work time
15hours

Spec
Weight 500g
Length 200cm

Template data
PDF format(A4 size)

-How to print is here.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Completion drawing


Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.


-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

Tutorial video
When you watch this video before reading this page, you can understand this page better.


How to make
Make Templates from "Kousakuyousi"(one of hard paper in Japan).



Make the blade.
Cut "Kousakuyousi"(one of hard paper in Japan) into a belt form.


Put "Kousakuyousi"(one of hard paper in Japan) side by side.


Glue the belt with a Hot melt(glue gun).



Copy the edges of Templates on a material with a pen.
Cut out "Kousakuyousi"(one of hard paper in Japan).


Use Iron gardening stick as core.
Cut it.
When you use a Freeway coping saw, you can cut it easily and neatly.
You can cut also Pliers, nippers, diamond files.



Peel with a Box cutter to easily bend.


Bend Iron gardening stick by hand.


Glue with a Hot melt(glue gun).



Glue with a Hot melt(glue gun).


Glueing was completed.


Glue another blade.
Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glueing was completed.


Fill the back of blade with a Hot melt(glue gun).


Stroke the back of blade with a tip of Hot melt(glue gun), then the surface becomes flat.


Paste edge of blade with "Bond G17"(one of liqud glue in Japan).
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Reinforce the blade by painting Liquid super glue on the edge.


Present state.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


-------------------------------------------------------------------------------------------------------
【5mm厚COSボード】


【5mm厚コスプレボード】


楽天なら


【5mm厚ライオンボード(別名:リアラボード)】


楽天なら

-------------------------------------------------------------------------------------------------------

**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Glue with a Liquid super glue.
When you use a Super glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Super glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch video.


Super glue accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About super glue
I use general liquid super glue.

**********************************************************************


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


-------------------------------------------------------------------------------------------------------
【1.5mm厚COSボード】


【1.5mm厚コスプレボード】


楽天なら


【1.5mm厚ライオンボード(別名:リアラボード)】


楽天なら

-------------------------------------------------------------------------------------------------------

Glue with a Liquid super glue.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)

←ガス充填式ライターとガスボンベを使うとお得

Cut out 10mm thick EVA foam.
Glue with a Liquid super glue.

-------------------------------------------------------------------------------------------------------
【10mm厚COSボード】


【10mm厚コスプレボード】


楽天なら


【10mm厚ライオンボード(別名:リアラボード)】


楽天なら

-------------------------------------------------------------------------------------------------------

Shave with a Box cutter.


Make a stick part.
Use a PVC pipe(diameter 26.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



This is a video of cutting method of PVC pipe, bending method, jointing method.


When you use this, joint with a stick.


Make a stick.
The best length is 25cm.
There are two methods.
-------------------------------------------------------------------------------------------
1.Iron gardening stick and EVA foam
It's take time, however jointing power is strong.

Cut Iron gardening stick. How to cut is here.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid super glue.

-------------------------------------------------------------------------------------------
2.Wood stick
It's a easy method, but jointing power is weak than above method.

Cut a wood stick with a saw.
Shave it with Box cutter as necessary.

-------------------------------------------------------------------------------------------

Polish it with sand paper(240 grid).
It becomes easy to glue.



Cut out Synthetic leather.



Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Glueing was completed.


Insert.
Glue with a Liquid super glue.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid super glue.
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)
.

Copy the edges of Templates on a material with a pen.
Cut out 10mm thick EVA foam.


Glue with a Liquid super glue.


Form by shaving with a Box cutter.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Present state.


Stick Masking tape on the point you don't want to paint.



Begin painting.
At first, paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.
-There are several colors one, white black etc.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan).
 Then, use this for weapons and armors without moving parts.
-The gross is smaller than Thinned "Bond G17"(one of liqud glue in Japan).

【Commodities page】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2."Bond G17"(one of liqud glue in Japan)
This is difficult, however it's almighty.

【Merit】
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-"Bond G17" is japanese commodity.
 Then you can't get it easily.
 Please use others. For example, you can substitute wood glue for it.
-You must thin it with lacquer thinner.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Tutorial video】


【Commodities page】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things
-------------------------------------------------------------------------------------------
-About paint
I use following paint.


You can use acrylic paint, when you use Gesso.

-------------------------------------------------------------------------------------------

I use "Zoukei be-su" as undercoat this time.
However it's sold only in Japan.
Use Gesso or Thinned "Bond G17"(one of liqud glue in Japan) in substitution for "Zoukei be-su".


Stand it with a wood struck big nails.


Paint "Zoukei be-su" twice with a brush.
Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Paint black as undercoat color with Lacquer Spray.


Paint black as undercoat color with Lacquer Spray.


Process Masking tape.
Stick Masking tape on a Cutting mat.


Mark with a pen


Cut with a Box cutter.


Stick Masking tape on the point you don't want to paint.


Paint silver with Lacquer Spray.
Peel Masking tape softly.


Shade off the boaderline of color with a Airbrush.

←初心者にもオススメのセット、私も愛用してます。

Paint gold Bottle lacquer paint with a paint brush.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


Paint gloss spray to make a gloss.



Paint gold Bottle lacquer paint with a paint brush.


Use a plastic ring.


Paint black color as undercoat color with Lacquer Spray.


Paint gold Bottle lacquer paint with a paint brush.


Cut with a Box cutter.


Attach the ring.
Glue with a Liquid super glue.


Glue with a Hot melt(glue gun).


Glueing was completed.


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