MAIL
I have facebook.
I'm writting about new props in English.

Shin Sangoku Musou6(Dynasty Warrior6)
Kanpei's sword
How to make Big sword



Materials
[Materials for making pattern paper]
-Drawing paper 10piece
-"Kousakuyousi"(one of hard paper in Japan) 10piece
-Scotch tape(Sellotape) 3piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 30cm
→5mm thick 100cm X 120cm
→10mm thick 100cm X 10cm
-"Kousakuyousi"(one of hard paper in Japan) 4piece
-Plastic sheets 0.5mm thick 4piece
-Liquid instant glue 13piece
-"Black instant glue(one of instant glue in Japan) 1piece
-Polyester putty 100g
-Hot melt(glue gun) 20piece(It's convenient if there is also Air duster for cooling))
-PVC pipe(diameter 32.0mm) 1piece
-Stick for jointing PVC pipe 25cm

[Painting materials]
1.When a undercoat is Gesso
-Gesso 250ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 500ml
-lacquer thinner 100ml
-Paintbrush(Disposable premise ) 1piece
-Paper cup,bowl etc.(Disposable premise ) 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*Paiting are is written in the package, refer it. Detail is here.

Materials cost
7000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Sizzer
-Box cutter(It's good to change "Pro blade". Moreover,It will become convenient if there is also "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Saw(Pipe cutter is also OK)
-Paint tools, such as a paintbrush
-Things required for processing plastic sheets(sandpaper etc)

Convenience tools when you have
-Art knife PRO
-Gas toach
-Instant glue Accelerator
This spary can harden Instant glue instantly.
It's so useful for glueing small part. Detail is here.
←100ml ←180ml ←420ml

Work time
60Hours

Spec
Weight 1.6kg
Length 180cm

Templates
I threw away the Templates, so It's can't upload.

Attention at the time of work
Let's consider the following things for accident prevention and health.

-When it uses a thing including the thinner(Bond, lacquer thinner etc) and the spray, make good ventilation.
And wear a gas mask and .
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-Do not use the lighter and tools with heart near the things which are easy to burn such as paint or thinner Bond.

-Turn off an outlet and the switch of the tool as soon as you have finished using it.

-Read labels of materials and tools carefully, and understand how to use.

How to make
Make Templates from Drawing paper and "Kousakuyousi"(one of hard paper in Japan).
When you want to know detailed tutorial of making Templates, browse this page.
This is a blade pate.





Make Templates from Drawing paper and "Kousakuyousi"(one of hard paper in Japan).
These are grip guard part and grip part.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Cut out 2mm or 1.5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【5mm厚COSボードをネット通販で買う】


【5mm厚COSボードを楽天市場で買う】


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【1.5mm厚COSボードをネット通販で買う】


【1.5mm厚COSボードを楽天市場で買う】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Mark pattern with a pen and the Templates.


Make a core.
Use a PVC pipe(diameter 32.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



When you use this, joint with a stick.


Make a stick.
The best length is 25cm.
There are two methods.
-------------------------------------------------------------------------------------------
1.Iron gardening stick and EVA foam
It's take time, however jointing power is strong.

Cut Iron gardening stick. How to cut is here.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid instant glue.

-------------------------------------------------------------------------------------------
2.Wood stick
It's a easy method, but jointing power is weak than above method.

Cut a wood stick with a saw.
Shave it with Box cutter as necessary.

-------------------------------------------------------------------------------------------

Check the joint part has no problem.
Hang materials of the blade.


It's OK If it don't occurs problems, when it was lifted up and swinged.


Cut out 10mm thick EVA foam.
Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


【10mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【10mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【10mm厚COSボードをネット通販で買う】


【10mm厚COSボードを楽天市場で買う】


*******************************************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

*******************************************************************************************


Glue the PVC pipe.
Glue with a Hot melt(glue gun).



Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid instant glue.


Dig a pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)



Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)

←ガス充填式ライターとガスボンベを使うとお得

Cut out 10mm thick EVA foam.
Glue with a Liquid instant glue.


Make blade edge.
Make a strong material by glueing "Kousakuyousi"(one of hard paper in Japan) and Plastic sheets.
Put "Kousakuyousi"(one of hard paper in Japan) side by side.
Glue 0.5mm thick Plastic sheets with "Bond G17"(one of liqud glue in Japan) while straddling borderlines of "Kousakuyousi"(one of hard paper in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
After this, the plastic side is used as the face, the paper side is used as the back.



Copy the edges of Templates on a material with a pen.
Cut out the glued board.


Cutting.


Cutting was completed.


Temporal tack with Masking tape.



Glue with a Hot melt(glue gun).


Glue the edge of blade.
Glue with a Liquid instant glue.


Glueing was completed.


Heap "Black instant glue(one of instant glue in Japan) on cracks and flaws.



Heap Polyester putty to cracks and flaws.

←120g ←1kg

Polish heaped points with about 120 ~ 400 grit sand paper.


トゲを作る。
Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid instant glue.
The edge breaks easily, then cut it.


Heap a Hot melt(glue gun) for reinforcement.


Glue with a Hot melt(glue gun).


Make a guard.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Cut out 2mm or 1.5mm thick EVA foam.


Mark pattern by penn.


Marking was completed.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Reinforce by heaping a Hot melt(glue gun) on the backside of glueing places.
Glue Cloth or Synthetic leather on points with burdens.


Heat with Gas toach and bend.
(A Lighter is usable, too But take time.)



←ガス充填式ライターとガスボンベを使うとお得

Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid instant glue.


Make prickles.
Cut out 2mm or 1.5mm thick EVA foam.


Heap a Hot melt(glue gun) for reinforcement.


The edge breaks easily, then cut it.


Glue with a Hot melt(glue gun).


Cut out 10mm thick EVA foam.
Glue with a Liquid instant glue.
You must use a tool for cutting out a fair circle. Details are here.



Glue with a Liquid instant glue.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Make a ecclosure put the blade in.
Cut out 10mm thick EVA foam.
Glue with a Liquid instant glue.


Glue with a Hot melt(glue gun).


Make a grip.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
A ball part is used with cleare plastick half ball.


Glue with a Liquid instant glue.


Glue the PVC pipe.
Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.
Mark pattern by penn.


Dig marked pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)


Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid instant glue.
Draw patterns with a Hot melt(glue gun).


Glue with a Liquid instant glue.


Make structure can be fitted to guard.
This is equipping state.



Paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan). (Moving parts in particular)
-It can't use for PVC pipe or plastic sheets.

【Recommendation】
-Weapons
-Armors without a moving part.

【Undercoat】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2.Thinned "Bond G17"(one of liqud glue in Japan)
This is difficult.

【Merit】
-It's sold in D.I.Y shops.
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-You must thin it.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)

【Recommendation】
-All props
(Props with a moving part in particular)

【Undercoat】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

【Paint】
Lacquer Spray or Bottle lacquer paint

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.
*When you use Gesso, don't paint it on the plastic sheet part.


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Stand it with a wood struck big nails.


Paint black color as undercoat color with Lacquer Spray.


Paint gold Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


Paint gold Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint gold Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint cleare orange color of Bottle lacquer paint with a paint brush.


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Please
I'm making Yotube videos.
Please watch them and please subscribe my channel.
Click this↓ And Click "subscribe".























Dismantle state.


How to assemble. Insert grip upper to guard and joint.


Thrust the wood stick.


Joint girp and blade.


Complete.


Return to Top page