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How to make berserker's axe sword



Materials
[Materials for making templates]
-Drawing paper 10sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 100cm
→5mm thick 100cm X 100cm
→10mm thick 100cm X 150cm
-Synthetic leather 100cm X 20cm
-Liquid instant glue 5pieces
-Hot melt(glue gun) 21pieces (When you use a Air duster for cooling, it's convenient)
-PVC pipe(diameter 18.0mm) 1piece

[Painting materials]
1.When a undercoat is Gesso
-Gesso 100ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 200ml
-lacquer thinner 200ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
6000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw or Pipe cutter
-Paint tools, such as a paintbrush

Convenient tools when you have
-Art knife PRO
-Gas toach
-Instant glue Accelerator
This spary can harden Instant glue instantly. Details are here.
←100ml ←180ml ←420ml

Work time
30hours

Spec
Weight 3.0kg
Length 160cm

Template
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make
Make Templates from Drawing paper.



Make a core.
Use a PVC pipe(diameter 32.0mm).
Cut PVC pipe. PVC pipe can be cut by saw. But Pipe cutter is more bettr.Pipe cutter can cat quickly and beautifull.



Cutting was completed.


Bend a PVC pipe by heat.
Use a Gas toach or a gas stove.
A Lighter can bend too, but it takes time.
If you don't want to use fire, use a Heat gun.
When you heat, equip globes.

←ガス充填式ライターとガスボンベを使うとお得


Bending was completed.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Cut out 10mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【5mm厚COSボードを楽天で買う】


【5mm厚COSボードをネット通販で買う】


【10mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【10mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【10mm厚COSボードを楽天で買う】


【10mm厚COSボードをネット通販で買う】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************



Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

**********************************************************************


Paste the PVC pipe.
Glue with a Hot melt(glue gun).



Make supports.
Cut out 10mm thick EVA foam.
Glue with a Liquid instant glue.


Cut out 5mm thick EVA foam.
Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 10mm thick EVA foam.


Glue with "Bond G17"(one of liqud glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(You may glue with a Liquid instant glue. However "Bond G17"(one of liqud glue in Japan) is useful for the large area.)



Glueing was completed.


Glue with a Liquid instant glue.


Paste together parts cut out from 10mm thick and 5mm thick EVA foam and with a Liquid instant glue.


Paste together parts cut out from 10mm thick and 5mm thick EVA foam and with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【1.5mm厚COSボードを楽天で買う】


【1.5mm厚COSボードをネット通販で買う】


Make patterns.
Cut out with a Box cutter.
Glue with a Liquid instant glue.


Shave with a Box cutter.


Shave with a Box cutter.


Shave with a Box cutter.


Remove the corner by toasting with a Gas toach or a Lighter.(Don't breathe in the smoke and don't put in eyes)
(A Lighter is usable, too But take time.)



←ガス充填式ライターとガスボンベを使うとお得

Make a blade.
Copy the edges of Templates on a material with a pen.
Cut out 10mm thick EVA foam.


Glue with "Bond G17"(one of liqud glue in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(You may glue with a Liquid instant glue. However "Bond G17"(one of liqud glue in Japan) is useful for the large area.)


Glueing was completed.


Form by shaving with a Box cutter.


Form by shaving with a Box cutter.


Form by shaving with a Box cutter.


Remove the corner by toasting with a Gas toach or a Lighter.(Don't breathe in the smoke and don't put in eyes)
(A Lighter is usable, too But take time.)


Paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan). (Moving parts in particular)
-It can't use for PVC pipe or plastic sheets.

【Recommendation】
-Weapons
-Armors without a moving part.

【Undercoat】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2.Thinned "Bond G17"(one of liqud glue in Japan)
This is difficult.

【Merit】
-It's sold in D.I.Y shops.
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-You must thin it.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Recommendation】
-All props
(Props with a moving part in particular)

【Tutorial video】


【Undercoat】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

【Paint】
Lacquer Spray or Bottle lacquer paint

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Paint black with Lacquer Spray.
Paint gloss spray to make a gloss.



Paint gray with Lacquer Spray.


Actually, I used a Airbrush.
If you want to make light and shade, use it.
About Airbrush is here.

←初心者にもオススメのセット、私も愛用してます。

Cut Synthetic leather into a belt form.
Glue with a Hot melt(glue gun).



Glueing was completed.


Paste together the body and the blade. Glue with a Hot melt(glue gun).


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