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Monster Hunter
How to make Type 41 Wyvernator



Materials
[Materials for making pattern paper]
-Drawing paper 5sheets
-"Kousakuyousi"(one of hard paper in Japan) 5sheets
-Scotch tape(Sellotape) 3pieces
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 10cm
→5mm thick 100cm X 50cm
→10mm thick 100cm X 50cm
→30mm thick 100cm X 40cm
-Styrofoam
→30mm thick 180cm X 40cm
-"Kousakuyousi"(one of hard paper in Japan) 4sheets
-Plastic sheets 0.5mm thick 4sheets
-"Bond G17"(one of liqud glue in Japan) 200ml
-"Konishi bond Urutoratayouto"(It's japanese multipurpose glue) 360ml
-Liquid instant glue 25pieces
-"Black instant glue(one of instant glue in Japan) 1piece
-Polyester putty 100g
-Hot melt(glue gun) 50pieces (It's convenient if there is also Air duster for cooling)
-PVC pipe(diameter 32.0mm) 1piece
-Stick for jointing PVC pipe 25cm
-Velcro 10cm
-Rope 5m

[Painting materials]
1.When a undercoat is Gesso
-Gesso 350ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 700ml
-lacquer thinner 700ml
-Paintbrush(Disposable premise ) 1piece
-Paper cup,bowl etc.(Disposable premise ) 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*Paiting are is written in the package, refer it. Detail is here.

Materials cost
15000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Sizzer
-Box cutter(It's good to change "Pro blade". Moreover,It will become convenient if there is also "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw(Pipe cutter is also OK)
-Sand paper(240grit)
-Masking tape 1piece
-Paint tools, such as a paintbrush

Convenience tools when you have
-Art knife PRO
-Gas toach
-Instant glue Accelerator
This spary can harden Instant glue instantly.
It's so useful for glueing small part. Detail is here.
←100ml ←180ml ←420ml

Work time
90hours

Spec
Weight 2.7kg
Length 190cm

Pattern paper data
I threw away the Templates, so It's can't upload.

Attention at the time of work
Let's consider the following things for accident prevention and health.

-When it uses a thing including the thinner(Bond, lacquer thinner etc) and the spray, make good ventilation.
And wear a gas mask and .
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-Do not use the lighter and tools with heart near the things which are easy to burn such as paint or thinner Bond.

-Turn off an outlet and the switch of the tool as soon as you have finished using it.

-Read labels of materials and tools carefully, and understand how to use.

How to make
Make Templates.
Make ground plan from "Kousakuyousi"(one of hard paper in Japan).
At first deside thick of every blade.
I decided the thick of blade is 4.2mm.





Put Templates on a flat board.
Make the height of half of decided thick of blade
Stick together several materials, and make height 2.1mm.


Put Templates on a flat board.
Make the height of half of decided thick of blade
Stick together several materials, and make height 2.1mm.


Paste the pattern paper of blade of inside.


Paste the pattern paper of blade of inside.


Paste the pattern paper of blade of inside.


Paste the pattern paper of blade of inside.


Paste the pattern paper of blade of inside.


Heaping was completed.


Peel.
Copy to new Drawing paper and make a fair copy.


Peel.
Copy to new Drawing paper and make a fair copy.


Peel.
Copy to new Drawing paper and make a fair copy.


Assemble the fair copy.


Assemble the fair copy.


Assemble the fair copy.


Templates was completed.


Make a blade.
Stick the Templates to 30mm thick Styrofoam with Double sided tape.


Cut out 20mm thick Styrofoam with a styrol cutter.

←便利な卓上タイプ ←手軽な手持ち型

Make a hole with a Box cutter.


Thread Nichrome wire to the hole.
Cut out 20mm thick Styrofoam with a styrol cutter.


Cut out 20mm thick Styrofoam with a styrol cutter.


Present state.


Make a hole with a Box cutter.
Thread Nichrome wire to the hole.
Cut out 20mm thick Styrofoam with a styrol cutter.


Cut surrounded part by red circle after.
It becomes hard to do work when you cut out it ealier, because form is not stable.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【5mm厚COSボードをネット通販で買う】


【5mm厚COSボードを楽天市場で買う】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Cutting was completed.


Polish with sand paper(240 grid) for sticking bond well.



Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).
Styrofoam is melted with instant glue or "Bond G17"(one of liqud glue in Japan).
The inside may not dry if you use wood glue on boards that area is large.
Then use this glue.



Glueing was completed.


Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


*******************************************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

*******************************************************************************************


Glue with a Hot melt(glue gun).



Glueing was completed.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【1.5mm厚COSボードをネット通販で買う】


【1.5mm厚COSボードを楽天市場で買う】


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


Make a stick part.
Use a PVC pipe(diameter 32.0mm).
Cut a PVC pipe.
PVC pipe can be cut with a saw.
But a Pipe cutter is more better.
It can cut quickly and neatly.



When you use this, joint with a stick.


Make a stick.
The best length is 25cm.
There are two methods.
-------------------------------------------------------------------------------------------
1.Iron gardening stick and EVA foam
It's take time, however jointing power is strong.

Cut Iron gardening stick. How to cut is here.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid instant glue.

-------------------------------------------------------------------------------------------
2.Wood stick
It's a easy method, but jointing power is weak than above method.

Cut a wood stick with a saw.
Shave it with Box cutter as necessary.

-------------------------------------------------------------------------------------------

Polish it with sand paper(240 grid).
It becomes easy to glue.



Glue with a Hot melt(glue gun).


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Glueing was completed.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.


Cut out 5mm thick EVA foam.


Polish with sand paper(240 grid) for sticking bond well.


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


Glueing was completed.


Cut unnecessary points with Box cutter.


Cutting was completed.


Cut out 2mm or 1.5mm thick EVA foam.
Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


Glueing was completed.


Cut out 2mm or 1.5mm thick EVA foam.


Stick "Konishi bond Urutoratayouto"(It's japanese multipurpose glue).


Glueing was completed.


Shave the corner with a Box cutter.


Reinforce inside of the holes.
Heap with a Hot melt(glue gun).


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)

←ガス充填式ライターとガスボンベを使うとお得

Toasting was completed.


Toast and melt the surface with Gas toach, make epidermis like living things.



Copy the edges of Templates on a material with a pen.
Cut out 10mm thick EVA foam.


【10mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【10mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【10mm厚COSボードをネット通販で買う】


【10mm厚COSボードを楽天市場で買う】


Glue with a Hot melt(glue gun).


Make a strong material by glueing "Kousakuyousi"(one of hard paper in Japan) and Plastic sheets.
Put "Kousakuyousi"(one of hard paper in Japan) side by side.
Glue 0.5mm thick Plastic sheets with "Bond G17"(one of liqud glue in Japan) while straddling borderlines of "Kousakuyousi"(one of hard paper in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
After this, the plastic side is used as the face, the paper side is used as the back.



Copy the edges of Templates on a material with a pen.
Cut out the glued board.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Cut out 10mm thick EVA foam.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Glueing was completed.


Glue the edge of blade.
Glue with a Liquid instant glue.


Heap "Black instant glue(one of instant glue in Japan) on the joint etc.



Heap "Black instant glue(one of instant glue in Japan) on the joint etc.


Polish heaped points with about 120 ~ 400 grit sand paper.


Heap "Black instant glue(one of instant glue in Japan) on cracks and flaws.
Polish heaped points with about 120 ~ 400 grit sand paper.


Heap Polyester putty to cracks and flaws.

←120g ←1kg

Polish heaped points with about 120 ~ 400 grit sand paper.


Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 10mm thick EVA foam.


Mark cut positions.


Cut it into slant with a Box cutter.


Glue with a Liquid instant glue.


Mark cut positions.


Cut out with a Box cutter.


Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid instant glue.


Reinforce by heaping a Hot melt(glue gun) on the backside of glueing places.


Glue with a Liquid instant glue.
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Make a gripguard.
Copy the edges of Templates on a material with a pen.
Cut out 30mm thick EVA foam.




Copy the edges of Templates on a material with a pen.
Cut out 10mm thick EVA foam.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Dig a ditch with a Box cutter.


Glue with a Liquid instant glue.


Form by shaving with a Box cutter.


Shaving was completed.


Remove the corner by toasting with a Gas toach or a Lighter.(Don't breathe in the smoke and don't put in eyes)
(When you toast a part that an area is large, use a Gas toach.)


Make Templates with Packaging tape(parcel tape).
Stick Packaging tape(parcel tape).
Mark ends.


Cut ends.


When you make a ideal from, cut open it. Use it.


Stick Drawing paper to adhesive face.


Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Toast and melt the surface with Gas toach, make epidermis like living things.


Cut out with a Punch.


Shave the corner with a Box cutter.


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Glue with a Liquid instant glue.


Cut out with a Box cutter.


Present state.


Present state.


Present state.


Present state.


Paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan). (Moving parts in particular)
-It can't use for PVC pipe or plastic sheets.

【Recommendation】
-Weapons
-Armors without a moving part.

【Undercoat】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2.Thinned "Bond G17"(one of liqud glue in Japan)
This is difficult.

【Merit】
-It's sold in D.I.Y shops.
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-You must thin it.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)

【Recommendation】
-All props
(Props with a moving part in particular)

【Undercoat】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

【Paint】
Lacquer Spray or Bottle lacquer paint

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.
*When you use Gesso, don't paint it on the PVC pipe. Beforehand do this process.
Or glue Synthetic leather with "Bond G17"(one of liqud glue in Japan).
*When you use Gesso, don't paint it on the plastic sheet part.


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Stand it with a wood struck big nails.


Dry it about 2 ~ 6 hours.


Make the part of face rough surface.
Paint undiluted solution of "Bond G17"(one of liqud glue in Japan).
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Paint black color as undercoat color with Lacquer Spray.


Paint black color as undercoat color with Lacquer Spray.


Paint silver Bottle lacquer paint with a Airbrush.

←初心者にもオススメのセット、管理人も使ってます。

When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


Paint silver Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Drybrush paint ocher Bottle lacquer paint with a paint brush.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)


Present state.


Cut a Rope.
Glue with a Hot melt(glue gun).


Glueing was completed.


Cut a Rope.


Glue with a Hot melt(glue gun).


Sew Velcro with a sewing machine.



Glue with a Hot melt(glue gun).


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Paste together Velcro.
Combing was completed.


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