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How to make knife (with templates)


Materials
[Materials for making templates]
-"Kousakuyousi"(one of hard paper in Japan) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 10cm
→5mm thick 100cm X 10cm
-"Kousakuyousi"(one of hard paper in Japan)1piece
-"Bond G17"(one of liqud glue in Japan) 10ml
-Liquid instant glue 1piece
-Hot melt(glue gun) 10piece(When you use a Air duster for cooling, it's convenient))
-Wire 30cm

[Painting materials]
1.When a undercoat is Gesso
-Gesso 50ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 100ml
-lacquer thinner 100ml
-Paintbrush(Disposable premise ) 1piece
-Paper cup,bowl etc.(Disposable premise ) 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
1000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter

Convenient tools when you have
-Art knife PRO
-Instant glue Accelerator
This spary can harden Instant glue instantly. Details are here.
←100ml ←180ml ←420ml

Work time
3Hours

Spec
Weight 14g
Length 25cm

Template
PDF format(A4 size) or JPG format

When you use templates, please subscribe my youtube channel.
Click this↓ And Click "subscribe".

-If you print on browser, it may not be full scale. You should save the file on your PC, then print the file.
-In case of PDF format, use Adobe Reader(free ware).
-In case of JPG format, When you print it by magnification 100%, it will be full scale.
-After printing, it becomes easy to use by sticking it on Drawing paper with spray glue.
-Mentions of "x1","x2" etc are the numbers of sheets.
(If you need both arms or both legs etc, cut the number of double.)
-Mentions of "2mm" , "5mm" etc are thickness of EVA foam.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make
Make Templates from "Kousakuyousi"(one of hard paper in Japan).



Templates was completed.


Make a blade.
Copy the edges of Templates on a material with a pen.
Cut out "Kousakuyousi"(one of hard paper in Japan).
(If you want to more strong blade, use also Plastic sheets. Details are here.)


Cutting was completed.


Paste a wire. Glue with a Hot melt(glue gun).



Glue another blade.
Glue with a Hot melt(glue gun).


Fill the back of blade with a Hot melt(glue gun).


Stroke the back of blade with a tip of Hot melt(glue gun), then the surface becomes flat.


Glue edges of the blade.
Glue with "Bond G17"(one of liqud glue in Japan).
Paint it with a broken piece of "Kousakuyousi"(one of hard paper in Japan) as a brush.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Reinforce the blade by painting Liquid instant glue on the edge.


Glueing was completed.


Make guard.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【5mm厚COSボードを楽天で買う】


【5mm厚COSボードをネット通販で買う】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Cutting was completed.


Glue with a Hot melt(glue gun).


Make a grip.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Cut out 2mm or 1.5mm thick EVA foam.


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【1.5mm厚COSボードを楽天で買う】


【1.5mm厚COSボードをネット通販で買う】


Cut position from end to 5cm. Cut with a Box cutter.


Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

**********************************************************************


Paste a wire. Glue with a Hot melt(glue gun).


Paste one more.
Paste together one more. Glue with a Liquid instant glue.


Fill it up with a Hot melt(glue gun).


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)

←ガス充填式ライターとガスボンベを使うとお得

Heap a Hot melt(glue gun) on the border.


Draw patterns with a Hot melt(glue gun).


Make rivets with a Hot melt(glue gun).


Heaping was completed.


Paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan). (Moving parts in particular)
-It can't use for PVC pipe or plastic sheets.

【Recommendation】
-Weapons
-Armors without a moving part.

【Undercoat】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2.Thinned "Bond G17"(one of liqud glue in Japan)
This is difficult.

【Merit】
-It's sold in D.I.Y shops.
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-You must thin it.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)

【Recommendation】
-All props
(Props with a moving part in particular)

【Undercoat】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

【Paint】
Lacquer Spray or Bottle lacquer paint

-------------------------------------------------------------------------------------------

I use Gesso in this tutorial.


Paint Gesso twice or three times with a brush.
Dry it about 2 ~ 6 hours.


Paint silver with Lacquer Spray.


Painting was completed.


Paint Bottle lacquer paint with a paint brush.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


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