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Sengoku Basara Matsunaga
Hisahide's sword
How to make blade



Materials
[Materials for making templates]
-Drawing paper 10piece
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Scotch tape(Sellotape) 3piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
¨2mm or 1.5mm thick 100cm X 20cm
¨5mm thick 100cm X 20cm
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Plastic sheets 0.5mm thick 4piece
-"Bond G17"(one of liqud glue in Japan) 100ml
-Liquid instant glue 3piece
-"Black instant glue(one of instant glue in Japan) 1piece
-Polyester putty 100g
-Hot melt(glue gun) 15piece(When you use a Air duster for cooling, it's convenient))
-Aluminum stick 1piece
-Iron gardening stick 1piece

[Painting materials]
1.When a undercoat is Gesso
-Gesso 50ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*
-Masking tape 1piece
-Surface Primer 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 100ml
-lacquer thinner 100ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece
-Surface Primer 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Paint tools, such as a paintbrush
-Punch
-Electric stove
-Tools for processing plastic sheets(sandpaper etc)

Convenient tools when you have
-Art knife PRO
-Circle cutter
-Instant glue Accelerator
This spary can harden Instant glue instantly. Details are here.
©100ml ©180ml ©420ml

Work time
65Hours

Spec
Weight 350g
Length 100cm

Template
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make
Make a strong material by glueing "Kousakuyousi"(one of hard paper in Japan) and Plastic sheets.
Put "Kousakuyousi"(one of hard paper in Japan) side by side.
Glue 0.5mm thick Plastic sheets with "Bond G17"(one of liqud glue in Japan) while straddling borderlines of "Kousakuyousi"(one of hard paper in Japan).
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
After this, the plastic side is used as the face, the paper side is used as the back.



Copy the edges of Templates on a material with a pen.
Cut out the glued board.


Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
©100ml ©180ml ©420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

**********************************************************************


Glueing was completed.


Make a strong core by combining a Gardening stick made by glass fiber and a Aluminum stick.
Cut it into appropriate length with a Pliers.


Use Gardening stick made by glass fiber as core.
Cut a Gardening stick made by glass fiber into appropriate length.
When you use a Fret saw or a Freeway coping saw, you can cut it easily and neatly.
You can cut also Pliers, nippers, diamond files.



In some cases, adjust the thickness by peeling the skin of Gardening stick made by glass fiber with a Box cutter.
Paint "Bond G17"(one of liqud glue in Japan) on it, and insert to the Aluminum stick.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Glue the combined stick.
Glue with a Hot melt(glue gun).


Temporal tack with Masking tape.



Glue with a Hot melt(glue gun).


Reinforce by pouring Liquid instant glue in the joint.



Reinforce by pouring Liquid instant glue in the joint.


Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Reinforce by pouring Liquid instant glue in the joint.


Reinforce by pouring Liquid instant glue in the joint.


Other side is made similary.


Heap "Black instant glue(one of instant glue in Japan) on the edge of blade.



Heap Polyester putty on the joint etc.

©120g ©1kg

Heaping was completed.B


Polish heaped points with about 120 ~ 400 grit sand paper.


Heap "Black instant glue(one of instant glue in Japan) on cracks and flaws.


Polish heaped points with about 120 ~ 400 grit sand paper.


Make the pattern.
Cut out 0.5mm thick Plastic sheets.


Glue with a Liquid instant glue.


Glueing was completed.


Heap Polyester putty on the joint etc.


Polish heaped points with about 120 ~ 400 grit sand paper.


Spray Surface Primer.



Cracks and hollows stand out after drying.
If there are cracks and hollows yet, repeat heaping and polishing.


Spray Surface Primer.
When the surface becomes flat, begin paintig.


Paint silver with Lacquer Spray.


Make Masking tape sticked on the pattern part.



Stick Masking tape on the point you don't want to paint.


Paint black with Lacquer Spray.


Peel Masking tape softly.


Shade off the boaderline of color with a Airbrush.

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Make Masking tape sitcked to pattern part.


Mark pattern with a pen and the Templates.


Marking was completed.


Cut out Art knife PRO.


Cutting was completed.


Stick Masking tape on the point you don't want to paint.


Stick Masking tape on the point you don't want to paint.


Stick Masking tape on the point you don't want to paint.


Paint gold with Lacquer Spray.


Peel Masking tape softly.


Painting was completed.


Continuation is here.

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