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old scale armor set
How to make Parts of Casting Resin



Materials
[Materials for making templates]
-Drawing paper 10piece
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Scotch tape(Sellotape) 3piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
¨2mm or 1.5mm thick 100cm X 10cm
¨5mm thick 100cm X 50cm
-Plastic sheets 0.5mm thick 4piece
-Synthetic leather 100cm X 20cm
-Cloth 100cm X 20cm
-Fur 100cm X 20cm
-Clear platic ball 2piece
-"Bond G17"(one of liqud glue in Japan) 100ml
-Liquid instant glue 5pieces
-"Black instant glue(one of instant glue in Japan) 1piece
-Polyester putty 100g
-Hot melt(glue gun) 10piece(When you use a Air duster for cooling, it's convenient))
-"Jiyujizai"(one of wire in Japan)
¨3.2mm 50cm
-Aluminum stick 1piece
-Gardening stick made by glass fiber 1piece
-Velcro 40cm
-Safety pin 1piece
-Rivet10piece
-Eyelet10piece
-Shape of ring metal parts 1piece
-Tools and materials for a one side silicon mold
-Tools and materials for a both side silicon mold

[Painting materials]
1.When a undercoat is Gesso
-Gesso 50ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 100ml
-lacquer thinner 100ml
-Paintbrush(Disposable premise ) 1piece
-Paper cup,bowl etc.(Disposable premise ) 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*

*The paiting area is written in the package, refer it. Details are here.

Materials cost
2000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Saw or Pipe cutter
-Freeway coping saw
-Sand paper1piece(400 grid)
-Paint tools, such as a paintbrush
-Pinvice or Prick punch etc
-Drill
-Router
-Pliers
-Punch and hammer
-Tool set required for rivet
-Tool set required for snap
-Eyelet punch
-Sewing machine
-Sewing tools
-Tools for processing plastic sheets(sandpaper etc)

Convenient tools when you have
-Art knife PRO
-Instant glue Accelerator
This spary can harden Instant glue instantly. Details are here.
©100ml ©180ml ©420ml

Work time
30Hours

Spec
-

Template
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make
Make plates.
Make a original mode from Sculpey.



Make a original mode from Sculpey.


Heat by microwave oven and it's hardened.


Cut out 0.5mm thick Plastic sheets.



Heap Polyester putty.

©120g ©1kg

Polish with Sand paper of around 400grit.


Shave with a Leutor.


Shaving was completed.


Duplicate by one side silicon mold.
Details of duplicating parts with a one side silicon mold are here.











Take off frames when silicon hardens.
Details of duplicating parts with a one side silicon mold are here.


Duplicate by casting resin.
Details of duplicating parts with a one side silicon mold are here.



Duplicate somewhat pieces.
Details of duplicating parts with a one side silicon mold are here.


Duplicating one by one takes time, then make silicon form can make many pieces at a time.
Details of duplicating parts with a one side silicon mold are here.


Duplicate by casting resin.
Details of duplicating parts with a one side silicon mold are here.


Duplicate by casting resin.
Details of duplicating parts with a one side silicon mold are here.


Duplicating was completed.


Make ornaments like a ogre.
Make a original mode from Sculpey.


Make a original mode from Sculpey.


Heat by microwave oven and it's hardened.


Duplicate by one side silicon mold.
Details of duplicating parts with a one side silicon mold are here.


Duplicating was completed.


Dig backside with drill.
Use a "Jiyujizai"(one of wire in Japan) of diameter 3.2mm.
Cut it with Pliers.
Pass it through the hole.

©—lX‚Θ‘Ύ‚³—L‚θ

Bury casting resin.


Paint.
Splay Surface Primer for casting resin.



Paint gold with Lacquer Spray.


Make dragon ornaments.
Make a original mode from Sculpey.


Make a original mode from Sculpey.


Heat by microwave oven and it's hardened.
Duplicate by double side silicon mold.
Details of duplicating parts with a double side silicon mold are here.


Pour silicon.
Details of duplicating parts with a double side silicon mold are here.


Take off cray.
Details of duplicating parts with a double side silicon mold are here.


Set frames.
Details of duplicating parts with a double side silicon mold are here.


Pour silicon.
Details of duplicating parts with a double side silicon mold are here.


Silicon mold was completed.
Details of duplicating parts with a double side silicon mold are here.


Duplicate by casting resin.
Details of duplicating parts with a double side silicon mold are here.


Duplicating was completed.
Details of duplicating parts with a double side silicon mold are here.


Make hole with a Drill or a Pinvice.
Bury "Jiyujizai"(one of wire in Japan).
Bury casting resin.



Make hole with a Drill or a Pinvice.


Bury "Jiyujizai"(one of wire in Japan).
Serve "Black instant glue(one of instant glue in Japan).



Paint.
Splay Surface Primer for casting resin.



Paint gold with Lacquer Spray.


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