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Sengoku Basara
Nobunaga Oda
How to make Waist armor (with templates)



Materials
[Materials for making pattern paper]
-Drawing paper 10piece
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Scotch tape(Sellotape) 3piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→2mm or 1.5mm thick 100cm X 10cm
→5mm thick 100cm X 100cm
-Synthetic leather 100cm X 20cm
-Fur 100cm X 50cm
-"Bond G17"(one of liqud glue in Japan) 100ml
-Liquid instant glue 5pieces
-Hot melt(glue gun) 10piece(It's convenient if there is also Air duster for cooling))
-Velcro 30cm
-Red cord 7m
-Safety pin 2piece
-Rivet 16piece
-Buckle 8piece

[Painting materials]
1.When a undercoat is Gesso
-Gesso 150ml
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) or acrylic paint proper quantity*

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 300ml
-lacquer thinner 300ml
-Paintbrush(Disposable premise ) 1piece
-Paper cup,bowl etc.(Disposable premise ) 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*Paiting are is written in the package, refer it. Detail is here.

Materials cost
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Sizzer
-Box cutter(It's good to change "Pro blade". Moreover,It will become convenient if there is also "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Soldering iron and soldering iron stand
-Paint tools, such as a paintbrush
-The sharp things, such as Pinvice or Prick punch
-Punch and hammer
-Tool set required for rivet

Convenience tools when you have
-Art knife PRO
-Instant glue Accelerator
This spary can harden Instant glue instantly.
It's so useful for glueing small part. Detail is here.
←100ml ←180ml ←420ml

Work time
21Hours

Spec
-

Templates
PDF format(A4 size) or JPG format

When you use templates, please subscribe my youtube channel.
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-It don't become full scale, if you print on browser. You should save the file on your PC, then print the file.
-In case of PDF format Use Adobe Reader(free ware)
-In case of JPG format it will become full scale, If it print by magnification 100%.
-It becomes easy to use by sticking it to Drawing paper with spray glue after printing.
-Grid in edge of pattern paper is standard that confirm about printing by magnification 100%.
-Mention called "x1","x2" etc are number of cutting pieces.
If you need both shoulder ,both legs etc,cut number of double.
-Mention called "2mm","5mm" etc are thick of EVA foam.

Attention at the time of work
Let's consider the following things for accident prevention and health.

-When it uses a thing including the thinner(Bond, lacquer thinner etc) and the spray, make good ventilation.
And wear a gas mask and .
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-Do not use the lighter and tools with heart near the things which are easy to burn such as paint or thinner Bond.

-Turn off an outlet and the switch of the tool as soon as you have finished using it.

-Read labels of materials and tools carefully, and understand how to use.

How to make
Make Templates from Drawing paper and "Kousakuyousi"(one of hard paper in Japan).
Repeat cutting and pasting.
When you want to know detailed tutorial of making Templates, browse this page.





When you make a ideal from, cut open it. Use it.


Make plates.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.

**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私がライオンボードを使う場合はリアラボードという商品名の物を使用しています。
こちらは通常&特大サイズ。お買い得な複数枚セット商品も有り。


ハーフサイズ。お買い得な複数枚セット商品も有り。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買うなら】


【5mm厚COSボードをネット通販で買う】


【5mm厚COSボードを楽天市場で買う】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Mark pattern with a pen and the Templates.


Cutting was completed.


Cut 5mm thick EVA foam thin and shave corner.


Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


*******************************************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

*******************************************************************************************


Glueing was completed.


Make hole with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)



←ガス充填式ライターとガスボンベを使うとお得

Toasting was completed.


Make belts.
Cut out 2mm or 1.5mm thick EVA foam.
Glue Synthetic leather with "Bond G17"(one of liqud glue in Japan). Details are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.






Glueing was completed.


Attach a buckle.


Sew Velcro with a sewing machine.



Make holes for a buckle with a Punch.
And Make hole fitted to body to upper part.

←手で押しこむだけでお手軽なタイプ←ハンマーで叩くタイプ

Complete.


Glue Velcro with "Bond G17"(one of liqud glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.



Make a body.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Mark pattern with a pen and the Templates.


Cutting was completed.


Cut it into slant with a Box cutter.


Cutting was completed.


Dig marked pattern with a Soldering iron.(Don't breathe in the smoke and don't put in eyes)



Digging was completed.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.


Glueing was completed.


Reinforce by heaping a Hot melt(glue gun) on the backside of glueing places.
Glue Cloth or Synthetic leather on points with burdens.


Glue Velcro with "Bond G17"(one of liqud glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Draw patterns with a Hot melt(glue gun).


Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Stick Masking tape on the point you don't want to paint.



Paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan). (Moving parts in particular)
-It can't use for PVC pipe or plastic sheets.

【Recommendation】
-Weapons
-Armors without a moving part.

【Undercoat】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2.Thinned "Bond G17"(one of liqud glue in Japan)
This is difficult.

【Merit】
-It's sold in D.I.Y shops.
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-You must thin it.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)

【Recommendation】
-All props
(Props with a moving part in particular)

【Undercoat】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

【Paint】
Lacquer Spray or Bottle lacquer paint

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Paint black color as undercoat color with Lacquer Spray.


Paint Bottle lacquer paint by Drybrush painting.
(Drybrush painting is easy, you can do it with a paint brush. Details are here.)
When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


Painting was completed.


Paint red color of Bottle lacquer paint with a paint brush.


Tie up plates with flat codes. Use 6m.


Cut it to one 30cm.
Paste Liquid instant glue to tip.


Twist the tip.


Make a tie to opposite side. Make 20pieces in total.


Let the cord pass to topmost plate from backside.


Let 12 pieces all pass.


The cord appered front side lets it pass to back side.


Let it pass to front side.


Let it pass to second plate.


Move seconde plate to position piled up topmost plate and second plate a little.


Let cord in seconde plate pass to front side from back side. And let it pass to backside from front side.


Repeat third plate similary.


Repeat to bottommost plate.


Paste Liquid instant glue for prevent of falling out.


Cut the left cord with scissors.
Paste Hot melt(glue gun) to base for reiforce.


Complete.


Fit belts to the topmost plate.


Adjust fitting position.


Make hole with a Pinvice or Prick punch etc.
Attach Rivet with a striking stick. Details are here.



Attach Rivet with a striking stick. Details are here.


Cut fur pasted to inner of body to 15cm wdith.


Cut fur to one size bigger than plates.
Fold up for prevention to get frayed. Glue with a Hot melt(glue gun).


Glue with a Hot melt(glue gun).


Make thing pasted safety pin to tip of cloth same as cloth.
It's prevention to fall out from wasit.
Paste it with Hot melt(glue gun).
(Surrounded part by red circle)


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The red circle is the parts which I made in this time.


The red circle is the parts which I made in this time.


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