MAIL
I have facebook.
I'm writting about new props in English.

beatmania IIDX
VJ ARMY
How to make Helmet



Materials
[Materials for making templates]
-Drawing paper 10piece
-Scotch tape(Sellotape) 1piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-EVA foam
→5mm thick 100cm X 30cm
-Liquid instant glue 8piece
-Hot melt(glue gun) 10piece(When you use a Air duster for cooling, it's convenient))
-Aluminum stick 1piece
-Velcro 40cm
-Clear color plastic sheets 100cm X 10cm
-ear protectors 1piece

[Painting materials]
1.When a undercoat is Gesso
-Gesso 150ml
-lacquer paint(Bottle lacquer paint,Lacquer Spray) or acrylic paint proper quantity
-Masking tape 1piece

2.When a undercoat is Thinned "Bond G17"(one of liqud glue in Japan)
-"Bond G17"(one of liqud glue in Japan) 300ml
-lacquer thinner 300ml
-Paintbrush 1piece
-Paper cup, bowl etc 1piece
-lacquer paint(Bottle lacquer paint, Lacquer Spray etc) proper quantity*
-Masking tape 1piece

*The paiting area is written in the package, refer it. Details are here.

Materials cost
4000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Scissors
-Box cutter(Use also a "Pro blade" and a "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Paint tools, such as a paintbrush
-Pliers

Convenient tools when you have
-Art knife PRO
-Circle cutter
-Instant glue Accelerator
This spary can harden Instant glue instantly. Details are here.
←100ml ←180ml ←420ml

Work time
25Hours

Spec
-

Template
I threw away the Templates, so I can't upload.

Attention in the work
-When you uses a thing including the thinner(Bond, lacquer thinner etc) or spray, make good ventilation.
And wear a gas mask.
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe in smoke, don't put smoke in your eyes.

-Don't use fire near the things which are easy to burn such as paint, thinner etc.

-When you finished using tools, pull an outlet.

-Read labels of materials and tools, and understand how to use.

How to make
Make Templates from Drawing paper.
When you make Templates of the head, use a mannequin head.
When you want to know detailed tutorial of making Templates, browse this page.





Repeat cutting and pasting.


When you make a ideal from, cut open it. Use it.


Templates was completed.


Make a top.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


**********************************************************************

EVA foam is a soft material.
You can process it easily.
Another name is EVA board, EVA zote, Craft foam etc.
I usually use one called "Lion board".
"Lion board" is sold only in Japan.

Watch video.

**********************************************************************


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【5mm厚COSボードを楽天で買う】


【5mm厚COSボードをネット通販で買う】


**********************************************************************

Use a sharp blade. For example, "Pro Blade".
This is so sharp.
←10枚入り ←50枚入りお得パック

When you cut, put EVA foam on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Art knife PRO for small ornaments etc.

**********************************************************************


Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


**********************************************************************


Instant glue can glue a large surfaces easily.
But it can't glue a small surface such as this photo well


Then you should use a following spray.
I always use this.
Watch movie.

Instant glue Accelerator
This can glue surfaces in several seconds.
When you use 100ml, you can make a armorset or about three weapons.
←100ml ←180ml ←420ml

About instant glue
I use general liquid Instant glue.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can glue too. It's can glue narrow surfaces too.
But it's take time.
Moreover, when you use Thinned "Bond G17"(one of liqud glue in Japan) as a undercoat,
glued surfaces may melt.
(If you use Gesso, there is no problem.)

**********************************************************************


Glue with a Liquid instant glue.


Reinforce to backside of ditch dug at later.
Cut out 5mm thick EVA foam.
Glue with a Liquid instant glue.


Glueing was completed.


Make a back.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.


Dig a ditch with a Box cutter.


Dig a ditch with a Box cutter.


Glue Velcro with "Bond G17"(one of liqud glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.





Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)

←ガス充填式ライターとガスボンベを使うとお得

Make a top.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.
Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)をAmazonで買う】
リアラボードという商品名ですがこれが俗に言うライオンボードです。
私もこの商品を使っています。


裏面がシールになってて接着剤を使わず貼り付け可能、装飾等にオススメ。


【1.5mm厚ライオンボード(別名:リアラボード、ソフトボード)を楽天で買う】


【1.5mm厚COSボードを楽天で買う】


【1.5mm厚COSボードをネット通販で買う】


Glue with a Liquid instant glue.


Use Aluminum stick as a core.
You can use a Wood stick, a plastic stick, a Gardening stick made by glass fiber instead of it.
(If you worry about strength, insert Gardening stick made by glass fiber the inside of Aluminum stick.Details are here.)
Cut it into appropriate length with a Pliers.


Glue the Aluminum stick.
Glue with a Hot melt(glue gun).
Fill up to tip of Aluminum stick with Hot melt(glue gun).(For prevention for danger.)


Glue Velcro with "Bond G17"(one of liqud glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Make a hole with a Box cutter.
Let it Velcro the hole, when attach top parts.


Equipping state.


Make headphone.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.
Cut out 2mm or 1.5mm thick EVA foam.
Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.


Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.
Copy the edges of Templates on a material with a pen.
Cut out 2mm or 1.5mm thick EVA foam.


Glue with a Liquid instant glue.


Glue with a Liquid instant glue.
Glue the Aluminum stick.
Glue with a Hot melt(glue gun).
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Glue Velcro with "Bond G17"(one of liqud glue in Japan) or a Hot melt(glue gun). Detailes are here.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.


Make a visor.
Copy the edges of Templates on a material with a pen.
Cut out 5mm thick EVA foam.


Glue with a Liquid instant glue.
When you use a Instant glue Accelerator, Hardening speed becomes fast.
(Smoke may be generated. Don't breathe in the smoke and don't put in eyes.)


Cut 5mm thick EVA foam thin and shave corner.


Glue with a Liquid instant glue.
Remove the corner by toasting with a Lighter.(Don't breathe in the smoke and don't put in eyes)


Paste broke piece of EVA foam with Liquid instant glue for easily painting.
(Cut it off after painting.)


Make fixing stand for painting from broken piece of EVA foam and Velcro.



Paint a undercoat on EVA foam.
The effects are as follows.

-Color becomes well.
-It becomes hard to come off.
-Gloss comes out well.
-You can save quantity of the paint.

There are two methods.
-------------------------------------------------------------------------------------------
1.Gesso
This is easy.

【Merit】
-It's usable just to paint with a paint brush.
-Gesso don't contain thinner, then you can use it in the room.
-You can use also Acrylic paint.

【Demerit】
-It's easy to come off than Thinned "Bond G17"(one of liqud glue in Japan). (Moving parts in particular)
-It can't use for PVC pipe or plastic sheets.

【Recommendation】
-Weapons
-Armors without a moving part.

【Undercoat】
Gesso or Black Gesso
or

【Paint】
Lacquer Spray or Bottle lacquer paint or acrylic paint
or
-------------------------------------------------------------------------------------------
2.Thinned "Bond G17"(one of liqud glue in Japan)
This is difficult.

【Merit】
-It's sold in D.I.Y shops.
-It'st hard to peel off.
-It can use for PVC pipe or plastic sheets.

【Demerit】
-You must thin it.
-It needs thinner, then you must work outdoors.
-It burns easily.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
The parts will be charred in seconds.

【Recommendation】
-All props
(Props with a moving part in particular)

【Tutorial video】


【Undercoat】
"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

【Paint】
Lacquer Spray or Bottle lacquer paint

-------------------------------------------------------------------------------------------

I use Thinned "Bond G17"(one of liqud glue in Japan) in this tutorial.
But I recommend Gesso for begginers.


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner three or four times.
Don't use fire until drying, because "Bond G17" burns easily. Don' use a Lighter etc until drying.
(It will char in seconds.)
Dry it about 2 ~ 6 hours.


Dry it about 2 ~ 6 hours.


Paint white color as undercoat color with Lacquer Spray.


Make Masking tape for word of "TOOL".
Mark by penn to Templates.



Cut out to mark.


Paste.


Paint yellow color with Lacquer Spray.


Paint red color with Lacquer Spray.


Peel Masking tape softly.
Paint silver Bottle lacquer paint to inside of Letter "O" with a paint brush.


Actually, I used a Airbrush.
If you want to make light and shade, use it.
About Airbrush is here.

←初心者にもオススメのセット、私も愛用してます。

Make glasses.
Make model from 10mm thick EVA foam.
Push cleare pastic sheet heated with Lighter to model.


Paint cleare orange color of Bottle lacquer paint with a paint brush.


When you paint Bottle lacquer paint, use a paintbrush,silicon cup(Use as a paint plate. It can easy to peel paints after dry.),
panint stick, thinner.


Painting was completed.


Glue with a Hot melt(glue gun).


Make a jewel form from a cleare color Hot melt(glue gun).


Cut earmuffs with Box cutter.


Glue with a Hot melt(glue gun).


Glueing was completed.


Make flaps.
Sew with a sewing machine.


Glue with a Hot melt(glue gun).


Please
I'm making Yotube videos.
Please watch them and please subscribe my channel.
Click this↓ And Click "subscribe".















Return to Top page